Mark Solomon joined DC VELOCITY as senior editor in August 2008, and was promoted to his current position on January 1, 2015. He has spent more than 30 years in the transportation, logistics and supply chain management fields as a journalist and public relations professional. From 1989 to 1994, he worked in Washington as a reporter for the Journal of Commerce, covering the aviation and trucking industries, the Department of Transportation, Congress and the U.S. Supreme Court. Prior to that, he worked for Traffic World for seven years in a similar role. From 1994 to 2008, Mr. Solomon ran Media-Based Solutions, a public relations firm based in Atlanta. He graduated in 1978 with a B.A. in journalism from The American University in Washington, D.C.
In 25 years of working with manufacturers and distributors, Linda Taddonio, co-founder, CFO, and e-commerce guru at Minneapolis-based business-to-business software developer Insite Software, has heard enough corporate boasts to know when a company's claims are legitimate and when its pants are on fire.
So it was a revealing moment in mid-January when, as Taddonio was breezing through a webinar on Amazon.com's then nine-month-old B2B offering, Amazon Supply, she hesitated after showing a slide describing the unit's mission to offer the world's largest parts selection to the industrial maintenance, repair, and operations (MRO) buyer.
"This is the first time in my career where a business has set the earth as a defined territory," Taddonio said, with a slight chuckle in her voice that sent a message that Amazon's vow, as audacious as it sounded, should not be taken lightly.
In less than 20 words, Taddonio summed up what could become commerce's next signature moment. Already with a dominant position in the $186 billion-a-year domestic online business-to consumer (B2C) segment, Seattle-based Amazon has now turned its attention to the U.S. business-to-business (B2B) market, which in 2013 will generate $559 billion in sales, double that of three years ago, according to a mid-March forecast from research and advisory firm Forrester. How Amazon plays it and the changes wrought as a result could reshape the industrial distribution landscape for decades to come.
It would also, if things break his way, cement Amazon founder Jeff Bezos' reputation as a supply chain practitioner extraordinaire. Like Wal-Mart Stores Inc. founder Sam Walton before him, Bezos hit the ground knowing that the power rests not with the products themselves, but with the knack of getting them to the right place, at the right time, and at the lowest price.
Launched in April 2012 with inventory covering 14 industrial "categories" from abrasives to material handling, Amazon Supply is still too new to be a disruptive influence. Unlike the business-to-consumer e-commerce segment it helped invent, Amazon enters a field populated by seasoned intermediaries, or distributors. These firms add value through a deep knowledge of their customer base and its product needs, and by offering industrial inventory management and transportation service options Amazon isn't accustomed to providing.
The leader of the pack is arguably Grainger Industrial Supply, the Chicago-based colossus with 86 years of experience, more than 1 million parts and repair parts online, and 400,000 more in its catalogue (Amazon currently has about 600,000 online stock-keeping units, or SKUs). Grainger also has 711 local branches—more than 400 in the U.S.—where customers can pick up their orders on the same day or have them shipped.
Online transactions accounted for about one-quarter of Grainger's $9 billion in annual 2012 sales, according to Raleigh, N.C.-based consulting firm Tompkins International. That percentage is expected to rise to as high as 50 percent by 2015, the firm says.
BUILDING ON CONSUMER SUCCESS
Yet Amazon is Amazon. And it brings to the B2B game many of the unique characteristics that powered it to B2C online dominance. Amazon has 233 million products on its core website, and Tompkins estimates it is the launching pad for between 30 and 35 percent of all online shopping queries. A number of the SKUs available on Amazon's site for B2C transactions are applicable to B2B purchases as well.
Amazon has a base of 173 million users, many of which visit its site multiple times a week. This "familiarity footprint," as Taddonio calls it, could give Amazon Supply a leg up over its rivals, especially among younger procurement executives whose use of Amazon in their personal lives could be a marker in driving their business decisions.
Amazon will continue to beef up its DC density as the inexorable shortening of product cycles compresses delivery times to hours instead of days. It will add 47 million square feet of domestic DC capacity through 2016, bringing its U.S. network to more than 80 facilities, according to Tompkins International. Amazon plans to use separate centers to fulfill consumer and industrial orders, according to Jim Tompkins, the consultancy's CEO.
Amazon Supply offers free two-day deliveries to any customer as long as the order is more than $50 and bound for one address. Amazon's "Prime" service, where users pay a $79 annual fee for free two-day shipping regardless of the order's cost, has been made available to Amazon Supply customers. In addition, Amazon Supply offers free returns every day of the year.
Kiva Systems, acquired by Amazon last May for $775 million in cash, will become a key part of Amazon Supply's strategy. Procurement in the industrial distribution world is "a mile wide and an inch deep," meaning buyers have a wide variety of items to choose from but generally order in relatively low volumes. As a result, a typical MRO order involves small quantities of multiple SKUs.
Kiva's mobile robots, which scoot around warehouses and DCs bringing racks of goods to human pickers and packers, will enable Amazon Supply's efforts to provide an "endless aisle" of online buying choices while yielding substantial labor savings by eliminating the need for human workers to travel around the warehouse locating and picking items.
THE SHIPPING CHALLENGE
The biggest challenge for Amazon Supply will be keeping shipping costs under control. It's an issue the mother ship is all too familiar with. Amazon's 2012 shipping expenses rose to more than $5.1 billion, up from nearly $4 billion in 2011, according to the company's 2012 10-K filing with the Securities and Exchange Commission. Shipping costs last year outstripped shipping revenue by nearly $3 billion, according to the filing. Amazon generates much of its shipping revenue from third-party merchants who sell products through the company's site and use its fulfillment services for storing inventory, picking and packing, and shipping.
In the filing, Amazon said it expects its "net cost of shipping"—the ratio of shipping expenditures to revenue—to continue rising as parcel rates increase and more customers take advantage of the company's low-priced delivery offerings. Amazon mitigates some of the pain by using its massive volumes to leverage better pricing from its parcel carriers.
Bezos is doing what he can to fine-tune Amazon Supply's transport cost structure. Amazon has been running its own vehicle fleet in Seattle to support its "Amazon Fresh" online grocery business. The Amazon Fresh operations, which have never expanded beyond the Seattle metro area, are designed more to tinker with dynamic routing schedules than as a serious attempt to succeed in an area that has demonstrated more than its share of failures over the years, Tompkins says.
Tompkins says Amazon has several options, including the launch of its own transportation network or the creation of courier clusters in each market it serves. Or it could drop the bomb and announce the purchase of a major transportation company. Whatever direction Bezos & Co. take—and Tompkins says he has no idea what it will be—it will be based on optimizing margins per box and driver stops per block—the hallmarks of delivery success in the parcel world, he says.
Taddonio of Insite, who advises traditional industrial distributors on e-commerce strategies to counter the encroachment of e-providers like Amazon and Google Inc., says Amazon Supply will focus on providing the best product price and availability, and will not—at least for now—address the value-added solutions that have successfully embedded distributors in their partners' operations. Those solutions include a broader range of transportation options beyond parcel, the one shipping mode that Amazon is comfortable with, she says.
Taddonio adds, however, that too many traditional players "are not paying attention," either because they are unaware Amazon Supply exists or they feel it's not a threat. This kind of thinking puts old-line distributors at risk of a "death by a thousand digital cuts" should Amazon's low-cost model take hold, she warns.
The broader lesson, according to Tompkins, is that Amazon's model can be exported into any area where goods are ordered online. Asked to identify any impediment to Amazon's muscling into any field it wants, he replies, "Nothing."
The notoriously secretive Amazon would not respond to requests for comment. Thus, this story is left to quote from the proverbial "Book of Bezos," which preaches a commitment to low prices and the need to proceed with patience as well as an unbending strategic view, but with a willingness to change course if the winds suddenly change direction.
"There are two kinds of companies in the world," Bezos was once quoted as saying. "Those who sell things for more, and those who sell things for less. We're the second kind."
As for the mode of implementation, another Bezosian maxim should resonate with anyone who dreams of building a behemoth from scratch: "We're stubborn on vision, but we're flexible on tactics."
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."