Shippers often complain that their 3PLs aren't bringing enough new and creative ideas to the table. But are they themselves the main obstacle to innovation?
Susan Lacefield has been working for supply chain publications since 1999. Before joining DC VELOCITY, she was an associate editor for Supply Chain Management Review and wrote for Logistics Management magazine. She holds a master's degree in English.
Do you feel your third-party logistics service provider isn't innovative enough? That it's failing to come to you with new—or at least, new to you—ideas for cutting costs or streamlining your operations?
If so, you're not alone. A 2012 survey by the Tompkins Supply Chain Consortium, Outsourced Distribution: Emerging Trends and Performance Satisfaction, found that 37 percent of respondents were dissatisfied or very dissatisfied with their logistics service providers' ability to come up with innovative solutions. A second study, The 2013 Third-Party Logistics Study, conducted by Penn State University, Capgemini Consulting, and others, showed that only 53 percent of shippers believe their third-party logistics service providers (3PLs) are even ready to innovate (meanwhile, 89 percent of 3PLs insist that they are).
What are shippers looking for with regard to innovation? It varies all over the map, says John Langley, a professor at Penn State University and lead author of The 2013 Third-Party Logistics Study. While some are looking for a "disruptive" or game-changing innovation—such as using social media to track order status in real time—most are simply looking for ideas that are "innovative to them," he explains. Examples of "new to them" practices might include using RFID chips to track assets, replacing spreadsheets with a transportation management system, and introducing back hauls.
While it's easy to blame your 3PL for failing to come up with new ideas, it might not be the provider's fault. You might be partly responsible as well. Many times, shippers unintentionally sabotage their 3PL partners' best efforts to innovate and discourage them from proposing new ideas. How do you know if you might be one of those shippers? Here are five questions to ask yourself:
1. Are you constantly bidding and rebidding the business? Some shippers are so intent on reducing rates and finding the lowest-cost provider that they're constantly putting their business out to bid.
"Shippers and 3PLs remain, for the most part, entrenched in the ... low-cost-at-all-times approach to doing business. This is not conducive to innovation," says Kate Vitasek, founder of the consulting company Supply Chain Visions.
Langley agrees, noting that constant rebidding emphasizes short-term performance at the expense of long-term innovation. "A 3PL doesn't have any chance to settle in and provide good service if it's spending all its time trying to regain the business," he explains. In his view, a contract should run three to five years in duration in order to give a provider enough time to study your business, understand it, and come up with some suggestions for improvement.
2. Are you preventing your 3PL from getting the big picture? It's hard for a logistics service provider to come up with innovative ideas when it has a very limited view of your operation—say, if it only deals with a buyer or supplier relationship manager or interacts with just one department. "If we are stuck within the confines of a traditional transportation unit, we are unable to take a holistic approach that ties in purchasing, distribution, and sourcing," says Brian Catron, director of product management for third-party service specialist APL Logistics.
To avoid this, Vitasek urges shippers to bring representatives from all parts of their supply chain—such as purchasing, sourcing, distribution, and manufacturing—into discussions with the third party. "You need to think of it as being like a joint venture," she says. "When you are a joint venture, you have a board of directors guiding the operation instead of a single account manager or supplier relationship person."
3. Do you talk only about daily operations with your 3PL? While lots of shippers are good at communicating with their logistics service provider about day-to-day operational matters, few are eager to share the details of their overall strategy with an outside company, says Tim Pyne, vice president at Tompkins Associates and co-author of the Outsourced Distribution report. But withholding that kind of information can be counterproductive. In order to be innovative, a 3PL must be familiar with your overall strategy, says Langley. He urges shippers to share key elements of their strategic plan with their providers.
These discussions should include where the company is going and what changes it is planning to make, says Pyne. For example, is the company moving into e-commerce? Does it plan to start serving a new market? Has it gained any new customers? Does it intend to open a new distribution center or close an existing one?
4. Are you paying your 3PL for activities instead of outcomes? Often, the biggest obstacle to innovation is the standard pricing model used by most 3PLs and shippers, says Vitasek. That's because under the standard model, 3PLs are compensated for transactions or activities, like number of lines picked or orders shipped, instead for overall desired outcomes—such as a reduction in transportation or inventory costs or an increase in on-time complete orders.
The flaw in the transactional model is that logistics service providers have no incentive to boost overall productivity because that would likely mean reducing the very activities or transactions they are paid for. In these cases, suggesting process improvements would almost certainly cost the provider some business. "There's not going to be any innovation if there's no return on investment," Vitasek says.
As an example, Vitasek recalls asking a 3PL what its inventory turns were for a particular client. According to Vitasek, the general manager responded, "Why do I care? We don't own the inventory. We just store it and ship it. In fact, we like inventory—the more inventory, the more money we make."
Vitasek says that transportation in particular is still "stuck in the Dark Ages," with shippers asking providers to bid on getting products from Point A to Point B. "Instead, they should be asking their logistics service providers how they can reduce their transportation costs by 30 percent," she says.
5. Are you unwilling to pay for innovation? "Innovation is not a costless exercise," says Langley. Whether you're implementing new equipment and technology or redesigning a process, there's going to be some expense involved. "At the end of day, someone has got to pay for it," Langley says. "But relatively few customers want to pay for an extra line item."
Of course, the same holds true of LSPs—few, if any, will want to take on the full cost burden themselves. Which is why a shipper that's reluctant to invest its own capital or resources in any improvements probably won't be seeing many new ideas from its provider. "There's no question about it, it limits our ability to pursue innovation," says Catron of APL Logistics.
WHAT YOUR PROVIDER CAN DO
Of course, the fault does not all lie with the shipper, when it comes to lack of innovation. There are many things that providers can do to ensure they're not missing out on opportunities for improvements.
These can be as simple as training personnel to maintain a "process improvement" mindset or making it clear to all of their site managers that they're expected to be innovative, Pyne says. One way to get managers to focus on continuous improvement is by implementing a Six Sigma or Lean program, he notes. A formal program that pushes managers not to be satisfied with the status quo goes a long way toward encouraging innovation.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."