Cloud-based technology is being hailed as the next big thing in the parcel management sector. But first, providers have to allay shippers' concerns over cost, reliability, and data security.
Mark Solomon joined DC VELOCITY as senior editor in August 2008, and was promoted to his current position on January 1, 2015. He has spent more than 30 years in the transportation, logistics and supply chain management fields as a journalist and public relations professional. From 1989 to 1994, he worked in Washington as a reporter for the Journal of Commerce, covering the aviation and trucking industries, the Department of Transportation, Congress and the U.S. Supreme Court. Prior to that, he worked for Traffic World for seven years in a similar role. From 1994 to 2008, Mr. Solomon ran Media-Based Solutions, a public relations firm based in Atlanta. He graduated in 1978 with a B.A. in journalism from The American University in Washington, D.C.
In April, the U.S. division of the British firm Kewill PLC, a major player in the parcel technology segment, met in Nashville, Tenn., to hold its annual customer conference, which was dominated by the company's parcel clientele.
Though the conference covered various topics, the most popular, according to those in attendance, was the symposium on cloud computing.
The popularity of the cloud session is not surprising. Like other businesses, parcel shippers and providers have heard their share of glowing reports about the edge afforded by cloud computing, leaving them eager to learn how the technology could be integrated into their own operations and how it could present a different—and potentially better—way of managing their parcel affairs.
"The whole topic of shipping spend management tends to revolve around things going out the loading dock, not what happens in the offices above the loading dock," said Peter Starvaski, director of product management, parcel shipping, for Kewill. "That spend—and the policies that go along with it—tends to be a black hole for most companies."
Cloud technology could fill that hole, many believe. In a cloud computing setup, the parcel-shipping application and data for it reside on an Internet server. Anyone in the organization can access the application and data from any location as long as they have a Web browser.
Users of cloud technology don't have to invest in capital equipment such as servers, and are freed from the ongoing and often escalating costs of upgrading and maintaining their systems. Cloud software providers manage the network and systems, and charge either a transaction fee—known in IT lingo as "paying by the drink"—or a subscription fee, often assessed on a monthly basis.
Supporters of the platform say it gives everyone on the system real-time information to manage compliance with shipping policies, ensure the contracted rates and the invoiced charges are aligned, and allocate expenses accurately, among other things.
MAILROOM IN THE CLOUD
Phoenix-based Apollo Group, the for-profit adult educational giant, has seen the benefits of using a cloud system for its parcel shipping. Apollo uses Kewill's cloud-based desktop shipping program to connect the more than 22,000 employees at its flagship University of Phoenix institution.
Each employee has his or her own user ID and password to log on to the system, according to Beth Gambaro, director of facilities at Apollo. Regardless of their location, all employees have real-time visibility of providers, rates and service levels, and compliance requirements, she said. Because the system is automated, employees don't have to pore through manual routing guides to decide which carrier to use.
The Kewill system connects Phoenix's parcel shipping activities—Phoenix ships about 3,000 pieces a month—with its mailroom receiving operations, and back-end billing and reporting functions, according to Gambaro. Before the system was installed two years ago, Phoenix employees would bring packages to the company mailroom for processing, she said. Today, much of that work is done on the desktop, reducing or eliminating the need for mailroom employees to perform such labor-intensive activities.
A BETTER MOUSETRAP
Software vendors pushing cloud-based solutions believe they've just scratched the surface in persuading companies—shippers, couriers, parcel companies, and third parties—to ditch their old systems and switch to the cloud. Some providers say they have already seen the shift and believe there is much more to come.
For example, CXT Software, a Phoenix-based vendor to "last-mile" parcel providers (think a courier that ships medicines from a DC to a pharmacy), introduced cloud services in April 2009 to accompany its traditional offerings. Today, the cloud accounts for about 40 percent of CXT's revenue, and 90 percent of its new customers come on board using the cloud-based platform, according to Darin Soll, the company's CEO.
By contrast, growth in CXT's traditional on-premise business has remained flat during that time, though it still represents 60 percent of the company's revenue base, Soll said. About two-thirds of CXT's customers are small to mid-sized businesses, many of which lack the in-house capabilities to run a system to maximum benefit.
Soll said businesses initially resist switching to the cloud because of the higher up-front management expense and concerns about the security of their data once it is removed from a proprietary network. However, many become "cloud converts" once they realize how much they can save by avoiding the purchase of hardware as well as the ongoing expenses associated with system maintenance and domain management.
"We save companies a ton of money over the long run," he said, adding that many small to mid-sized businesses "underestimate the 'soft' costs of running a system."
CHANGE IS ... GOOD
Yet with any new and disruptive technology, there are factors that trigger pushback. Worries have surfaced—mostly from operations folks—over the performance and reliability of a cloud-based system, especially in high-volume distribution centers processing large volumes of packages. (One of the biggest challenges for high-volume parcel shippers is to make cloud technology work with package weighing and cubing equipment that is already integrated into the premise-based systems.)
There can also be resistance from in-house IT professionals who see the cloud as a threat to their relevance, even though many acknowledge the benefits of the technology.
Then there are the unusual incidents that are seared into memory and become an obstacle for those seeking to promote the cloud-based model. Starvaski of Kewill recalled a situation where a customer, a large Midwest-based e-tailer, had his communication line to the cloud accidentally severed by a farmer plowing a field above where the line had been laid. The incident occurred just at the start of the e-tailers's peak shipping season. The company was offline for several crucial days, costing it large sums of money and prompting it to swear off the cloud for good.
"It's a situation like that which makes it hard to persuade a company to use the cloud," Starvaski said.
Gene Trousil, chief deployment officer at One Network Enterprises, a Dallas-based provider, says cloud-based systems have built-in redundancies so that data can continue to flow without interruption if a site goes down. Soll of CXT added that a large number of companies have come to him seeking cloud-based solutions after their own servers crashed and they needed to get back online quickly.
Some worry that their data will be compromised once it's removed from a proprietary "firewalled" system and exposed to the Internet. In an effort to allay those fears, cloud providers point to the sophistication of their high-end systems, which they say can protect information far more effectively than most conventional networks can. They claim that they are subject to regular outside audits to evaluate the integrity of their systems and that they have no interest in their customers' data anyway.
Cloud-based software vendors also note that a cloud infrastructure is more scalable than an on-premise model, meaning that it's easy to expand the cloud's capabilities to keep up with a user's needs. They point out that the cloud network benefits from being a multi-tenant model; because a cloud network is supporting dozens of customers instead of just one, the cost of upgrades and improvements can be spread across the entire customer base.
"We can pass on economies of scale pretty easily to our customers," said Soll of CXT.
Cloud software providers contend that customers who adopt the technology as simply a way to save money are missing the larger benefits of using it for competitive advantage. But Trousil, for one, says that One Network's customers have no trouble seeing the forest for the trees.
"They are not coming to us for cost savings," he said. "They want to have a better service. They want better tracking and routing capabilities."
Starvaski of Kewill acknowledges that businesses comfortable with the status quo often have a hard time embracing a new IT approach such as the cloud. But as more companies of all sizes and stripes build applications for the cloud platform, it will become the rule rather than the exception.
"As with any new concept, there needs to be evaluation and vetting out," he said. "But it's a technology rationalization, not a philosophical one."
Agility Robotics, the small Oregon company that makes walking robots for warehouse applications, has taken on new funding from the powerhouse German automotive and industrial parts supplier Schaeffler AG, the firm said today.
Terms of the deal were not disclosed, but Schaeffler has made “a minority investment” in Agility and signed an agreement to purchase its humanoid robots for use across the global Schaeffler plant network.
That newly combined entity will generate annual revenue of around $26 billion, employ a workforce of some 120,000, and serve its customers from more than 44 research & development (R&D centers and more than 100 production sites around the world. The new setup will include four business divisions: E-Mobility, Powertrain & Chassis, Vehicle Lifetime Solutions and Bearings & Industrial Solutions.
“In disruptive times, implementing innovative manufacturing solutions is crucial to be successful. Here, humanoids play an important role,” Andreas Schick, Chief Operating Officer of Schaeffler AG, said in a release. “We, at Schaeffler, will integrate this technology into our operations and see the potential to deploy a significant number of humanoids in our global network of 100 plants by 2030. We look forward to the collaboration with Agility Robotics which will accelerate our activities in this field.”
Agility makes the “Digit” product, which it calls a bipedal Mobile Manipulation Robot (MMR). Earlier this year, Agility also began deploying its humanoid robots through a multi-year agreement with contract logistics provider GXO.
The Boston-based enterprise software vendor Board has acquired the California company Prevedere, a provider of predictive planning technology, saying the move will integrate internal performance metrics with external economic intelligence.
According to Board, the combined technologies will integrate millions of external data points—ranging from macroeconomic indicators to AI-driven predictive models—to help companies build predictive models for critical planning needs, cutting costs by reducing inventory excess and optimizing logistics in response to global trade dynamics.
That is particularly valuable in today’s rapidly changing markets, where companies face evolving customer preferences and economic shifts, the company said. “Our customers spend significant time analyzing internal data but often lack visibility into how external factors might impact their planning,” Jeff Casale, CEO of Board, said in a release. “By integrating Prevedere, we eliminate those blind spots, equipping executives with a complete view of their operating environment. This empowers them to respond dynamically to market changes and make informed decisions that drive competitive advantage.”
Material handling automation provider Vecna Robotics today named Karl Iagnemma as its new CEO and announced $14.5 million in additional funding from existing investors, the Waltham, Massachusetts firm said.
The fresh funding is earmarked to accelerate technology and product enhancements to address the automation needs of operators in automotive, general manufacturing, and high-volume warehousing.
Iagnemma comes to the company after roles as an MIT researcher and inventor, and with leadership titles including co-founder and CEO of autonomous vehicle technology company nuTonomy. The tier 1 supplier Aptiv acquired Aptiv in 2017 for $450 million, and named Iagnemma as founding CEO of Motional, its $4 billion robotaxi joint venture with automaker Hyundai Motor Group.
“Automation in logistics today is similar to the current state of robotaxis, in that there is a massive market opportunity but little market penetration,” Iagnemma said in a release. “I join Vecna Robotics at an inflection point in the material handling market, where operators are poised to adopt automation at scale. Vecna is uniquely positioned to shape the market with state-of-the-art technology and products that are easy to purchase, deploy, and operate reliably across many different workflows.”
In a push to automate manufacturing processes, businesses around the world have turned to robots—the latest figures from the Germany-based International Federation of Robotics (IFR) indicate that there are now 4,281,585 robot units operating in factories worldwide, a 10% jump over the previous year. And the pace of robotic adoption isn’t slowing: Annual installations in 2023 exceeded half a million units for the third consecutive year, the IFR said in its “World Robotics 2024 Report.”
As for where those robotic adoptions took place, the IFR says 70% of all newly deployed robots in 2023 were installed in Asia (with China alone accounting for over half of all global installations), 17% in Europe, and 10% in the Americas. Here’s a look at the numbers for several countries profiled in the report (along with the percentage change from 2022).
Sean Webb’s background is in finance, not package engineering, but he sees that as a plus—particularly when it comes to explaining the financial benefits of automated packaging to clients. Webb is currently vice president of national accounts at Sparck Technologies, a company that manufactures automated solutions that produce right-sized packaging, where he is responsible for the sales and operational teams. Prior to joining Sparck, he worked in the financial sector for PEAK6, E*Trade, and ATD, including experience as an equity trader.
Webb holds a bachelor’s degree from Michigan State and an MBA in finance from Western Michigan University.
Q: How would you describe the current state of the packaging industry?
A: The packaging and e-commerce industries are rapidly evolving, driven by shifting consumer preferences, technological advancements, and a heightened focus on sustainability. The packaging sector is increasingly prioritizing eco-friendly materials to reduce waste, while integrating smart technologies and customizable solutions to enhance brand engagement.
The e-commerce industry continues to expand, fueled by the convenience of online shopping and accelerated by the pandemic. Advances in artificial intelligence and augmented reality are enhancing the online shopping experience, while consumer expectations for fast delivery and seamless transactions are reshaping logistics and operations.
In addition, with the growth in environmental and sustainability regulatory initiatives—like Extended Producer Responsibility (EPR) laws and a New Jersey bill that would require retailers to use right-sized shipping boxes—right-sized packaging is playing a crucial role in reducing packaging waste and box volume.
Q: You came from the financial and equity markets. How has that been an advantage in your work as an executive at Sparck?
A: My background has allowed me to effectively communicate the incredible ROI [return on investment] and value that right-size automated packaging provides in a way that financial teams understand. Investment in this technology provides significant labor, transportation, and material savings that typically deliver a positive ROI in six to 18 months.
Q: What are the advantages to using automated right-sized packaging equipment?
A: By automating the packaging process to create right-sized boxes, facilities can boost productivity by streamlining operations and reducing manual handling. This leads to greater operational efficiency as automated systems handle tasks with precision and speed, minimizing downtime.
The use of right-sized packaging also results in substantial labor savings, as less labor is required for packaging tasks. In addition, these systems support scalability, allowing facilities to easily adapt to increased order volumes and evolving needs without compromising performance.
Q: How can automation help ease the labor problems associated with time-consuming pack-out operations?
A: Not only has the cost of labor increased dramatically, but finding a consistent labor force to keep up with the constant fluctuations around peak seasons is very challenging. Typically, one manual laborer can pack at a rate of 20 to 35 packages per hour. Our CVP automated packaging solution can pack up to 1,100 orders per hour utilizing a fully integrated system. This system not only creates a right-sized box, but also accurately weighs it, captures its dimensions, and adds the necessary carrier information.
Q: Beyond material savings, are there other advantages for transportation and warehouse functions in using right-sized packaging?
A: Yes. By creating smaller boxes, right-sizing enables more parcels to fit on a truck, leading to significant shipping and transportation savings. This also results in reduced CO2 emissions, as fewer truckloads are required. In addition, parcels with right-sized packaging are less prone to damage, and automation helps minimize errors.
In a warehouse setting, smaller packages are easier to convey and sort. Using a fully integrated system that combines multiple functions into a smaller footprint can also lead to operational space savings.
Q: Can you share any details on the typical ROI and the savings associated with packaging automation?
A: Three-dimensional right-sized packaging automation boosts productivity significantly, leading to increased overall revenue. Labor savings average 88%, and transportation savings accrue with each right-sized box. In addition, material savings from less wasteful use of corrugated packaging enhance the return on investment for companies. Together, these typically deliver returns in under 18 months, with some projects achieving ROI in as little as six months. These savings can total millions of dollars for businesses.
Q: How can facility managers convince corporate executives that automated packaging technology is a good investment for their operation?
A: We like to take a data-driven approach and utilize the actual data from the customer to understand the right fit. Using those results, we utilize our ROI tool to accurately project the savings, ROI, IRR (internal rate of return), and NPV (net present value) that facility managers can then use to [elicit] the support needed to make a good investment for their operation.
Q: Could you talk a little about the enhancements you’ve recently made to your automated solutions?
A: Sparck has introduced a number of enhancements to its packaging solutions, including fluting corrugate that supports packages of various weights and sizes, allowing the production of ultra-slim boxes with a minimum height of 28mm (1.1 inches). This innovation revolutionizes e-commerce packaging by enabling smaller parcels to fit through most European mailboxes, optimizing space in transit and increasing throughput rates for automated orders.
In addition, Sparck’s new real-time data monitoring tools provide detailed machine performance insights through various software solutions, allowing businesses to manage and optimize their packaging operations. These developments offer significant delivery performance improvements and cost savings globally.