Delivering the Olympics: interview with Cindy Miller
The largest peacetime logistics effort in history will reach a crescendo July 27 when the Olympic flame is lit in London. It's Cindy Miller's job to make sure UPS delivers everything precisely when and where it's needed—and then gets it all back out again.
Mark Solomon joined DC VELOCITY as senior editor in August 2008, and was promoted to his current position on January 1, 2015. He has spent more than 30 years in the transportation, logistics and supply chain management fields as a journalist and public relations professional. From 1989 to 1994, he worked in Washington as a reporter for the Journal of Commerce, covering the aviation and trucking industries, the Department of Transportation, Congress and the U.S. Supreme Court. Prior to that, he worked for Traffic World for seven years in a similar role. From 1994 to 2008, Mr. Solomon ran Media-Based Solutions, a public relations firm based in Atlanta. He graduated in 1978 with a B.A. in journalism from The American University in Washington, D.C.
Most people outside the tennis industry have never seen 26,400 tennis balls in one place at one time.
And unless you're in the table tennis business, chances are you've never come across 4,283 Ping-Pong balls resting in a warehouse.
Cindy Miller knows these numbers by heart.
Miller, 49, runs UPS Inc.'s operations in the U.K., Ireland, and the four Nordic countries. Since October 2010, when she assumed her current role, she has also headed what is believed to be the largest civilian logistics initiative the world has ever seen: UPS's three-year effort to equip the London Olympic Games from July 27 through Aug. 12, and the Paralympics Games to follow in September, with everything they need in order to function.
By the time the games begin, Atlanta-based UPS will have handled 30 million items of endless variety from myriad origin points to 172 venues in and around of London. By contrast, UPS handled between 18 million and 19 million items in Beijing. The smaller volume in 2008 was partly due to the fact that other companies, as well as the Chinese military, were tasked with moving goods.
UPS won the London bid in September 2009 with an ambitious proposal to be both games' sole logistics service provider. Unlike the 2008 Beijing games, where the Chinese government essentially ran the logistics operations, London Olympic organizers made UPS a partner and effectively gave it free rein.
At this writing, most of the goods are being staged in two London warehouses that together occupy 850,000 square feet. The next step, Miller said, is to begin positioning the items for delivery to their respective locations.
Miller, a Pennsylvania native and 24-year UPS veteran, spoke in mid-May with Senior Editor Mark B. Solomon about the pressures of her dual role (yes, Virginia, Big Brown's regular business still goes on) and the even tougher logistical challenge that still lies ahead.
Q: Other than the volume of the items handled, how is this a larger undertaking than the Beijing games?
A: In 2008, from a Chinese perspective, it was the government's engagement. We've been more embedded in the LOCOG (London Organising Committee of the Olympic and Paralympic Games) organization. It is much more of a joint partnership.
We had approached LOCOG with the idea that we would be the only company to handle everything from point A to point B. They liked the idea of one company working as a partner doing that.
Q: Can it be assumed the bulk of your work is done once the games begin?
A: We secured the bid in September 2009 and from that point, there have been months and months of buildup. Our next biggest peak, the next round of sleepless nights, will come once the Paralympics are over (on Sept. 9), and most of the 30 million items that we brought into London will have about a three-month window to reverse themselves. We have about that amount of time to return the items to their origin point or to the next location. So what we had about 18 months to build up for, we have about three months to reverse. That is every bit as challenging as the buildup, if not more so.
Q: Have the Olympic preparations consumed virtually all of your time?
A: I essentially have two work streams. We have this massive Olympics endeavor, but side by side, we have this strong and healthy business that has nothing to do with the Olympics.
Until October and November of last year, I felt reasonably certain I had the time [for both]. But in January of this year, it felt like someone flipped a switch. It certainly feels that I've got a lot of irons in the fire at the moment. The time management piece has been a personal learning curve for me.
Q: Going in, what did you expect to be the biggest challenge, and has it turned out that way?
A: What keeps me up at night has evolved as we've gone along. Initially, after we secured the bid and got up and running, it was making sure that we had the appropriate plans and that we weren't missing anything. Now, as we have gotten closer, the challenge is to realize the uniqueness of this supply chain. That we have set it up for a one-time event and then it gets disassembled, to never be run again unless London wins the Olympics again.
One of the key things to understand is that we don't have a chance to not get it right. When you enter an emerging market or introduce a product, you have the opportunity to test some things, to tweak different aspects, and generally have the chance to improve it.
Here, [we have] one opportunity, and everything has to be perfect. If a judge shows up at a swimming event and the chairs are not where they should be, or the whistles aren't where they should be, or the clocks aren't where they should be, you can't do it over again. There is no tomorrow.
Q: A larger issue facing everybody, not just UPS, will be simply getting around a metropolis whose populace will swell by 10 percent during the Olympic period. How will you manage that?
A: We think about that all the time on many levels. It comes down to issues of business continuity. People who don't have anything to do with the Olympics will want pickups at their businesses or pickups at their homes. The city of London has put its best foot forward to work with companies like UPS and to listen to our suggestions of joint solutions to mitigate and minimize the congestion.
Q: Does your model project a significant dropoff in regular commercial business during this period?
A: Initially, we thought that the mindset might be, "OK, the congestion is coming, this is going to be my time to take holiday." And August is a great holiday month for Europe anyway. But we've found the converse is happening. Small, mid-sized, and larger companies are deciding this is their moment to be open, to hang their shingle, to reach a greater audience that's walking past their storefront. At this point, we haven't seen many people turning over the closed sign and going on holiday.
As long as London is open for business, our responsibility is to serve those customers—and our consignees based here—with the logistics services that we have always delivered.
Q: What skills did you take from the commercial side of the business that you've been able to apply to the games, and vice versa?
A: If you think about it, we really aren't doing anything beyond what we do for our customers every day; it's just that typically we don't do it on this scale. Remember the old riddle that asks, "How do you eat an elephant?" The answer is, "One bite at a time." That's how we're approaching the Olympics. It's not simply one huge task. It's the sum of thousands of little tasks done perfectly.
Q: What can logisticians learn about managing this kind of effort that they can apply to their own business?
A: If you ask the average person on the street what logistics is, they'll probably say it's the process of getting something to the right place at the right time. That's accurate to a point. Logistics is an art form that requires as much finesse and coordination as engineering and science. Whether you're tackling something as large and complex as the Olympics or simply trying to develop a more efficient delivery route, a logistician needs to understand how to combine all of these elements to create the kinds of solutions that bring about the desired outcome.
At UPS, we believe logistics is the most powerful tool available today to help businesses become more sustainable, more resilient, and more competitive. However, many companies don't understand this, or if they do, they don't know how to put the pieces together. That's what logisticians do everyday; we just need to help our clients better understand the value of what we practice so they can reap the incredible benefits of logistics done well.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."