James Cooke is a principal analyst with Nucleus Research in Boston, covering supply chain planning software. He was previously the editor of CSCMP?s Supply Chain Quarterly and a staff writer for DC Velocity.
When C. Dwight Klappich talks supply chain software—what's hot, what's not, where the market's headed—people tend to listen. That's no surprise. Not only has he followed the business for over a decade as a logistics technology analyst, but he's also spent time on the inside. Earlier in his career, Klappich worked for such software developers as Ross Systems (where he was vice president of manufacturing marketing), LPA Software (which has since been acquired by Servigistics), Manugistics, and Distribution Management Systems.
Today, Klappich serves as a vice president of research at Gartner, where he continues to keep a close eye on IT trends. He joined Gartner in 2005, when the Stamford, Conn.-based research firm acquired his then-employer, the research firm Meta Group.
Klappich recently spoke with James Cooke, DC Velocity's editor at large and TechWatch columnist, about emerging software trends, the leading players in the market, and the next big thing in transportation management systems.
Q: Are there any trends in the supply chain execution software market that bear watching in 2011?
A: As the economy hopefully starts to improve, we'll see continued sales growth in transportation management software (TMS), more in the mid market than the high end of the market, which we define as $100 million a year shippers and above.
We also believe that software-as-a-service (SaaS) revenues will grow in that segment. By definition, transportation is normally a multi-enterprise process that includes at a minimum a shipper and a carrier, but could also involve other parties, like forwarders, 3PLs, and suppliers. Because of this "network effect," SaaS-based TMS systems that have pre-built carrier and supplier networks are appealing to all shippers, but especially mid-market shippers that often lack the IT resources to build and maintain their own networks.
The other thing that will help the market grow is that systems are broader today than in the past. They bring together a number of capabilities—like load consolidation, routing, tendering, planning, and freight payment/auditing—in a holistic solution. Even a small shipper—as small as $25 million in annual freight spend—can find enough benefits to justify the investment in the technology.
Q: Last year, you said that fear of the future was driving sales of transportation management software. Is that still the case? A: Coming out of 2009 and into 2010, customers were looking at this technology mostly to plan for the future because they expected freight rates to rise and capacity to tighten. They wanted to have the foundation in place when that occurred.
Starting in the summer of 2010, we saw some of characteristics move into the carriers' favor. We also saw some capacity issues. And we saw some freight rates becoming a little higher. It wasn't dramatic enough yet to say, "Oh my gosh, I have to do something now." But it started to play on previous fears that shippers had better get ready.
I don't think we've gotten to the point where we're past the fear. We had a little glimpse of reality this summer, and it really confirmed to people that some of their concerns were legitimate and they had better do something.
Related: Market still strong for TMS and WMS: A conversation with C. Dwight Klappich
Q: Are TMS vendors adding any new features to their systems to encourage shippers to take the plunge? A: At all levels we've seen vendors building out their suites. One area is better support for additional modes and parcel. In the past, these systems mostly focused on over-the-road truck or less-than-truckload shipments. But they didn't manage the entire process. We've seen parcel added to a common platform. We've seen more support for international moves.
Q: How about business intelligence? A: We've had reporting on carrier performance in TMS for a while. But it was typically after the fact. The next cool thing in TMS is the inclusion of embedded analytics, which can be used as part of the decision-making process. For example, a shipper creates a carrier scorecard. Then, when it goes through the carrier selection process, that scorecard can be used to handicap a carrier. The low-cost carrier might turn out to have a high damage rate, so I would penalize him and go with a slightly higher-cost carrier that provides better-quality service.
Some of the SaaS vendors are also doing some pretty interesting things in this area. Now that they have enough data flowing across their network, they can provide benchmark information that shows the normal rate on this lane. They then provide that information to both the carrier and the shipper. That benchmark information was very difficult to get in the past because you had to do a survey and get people to share the data. Now it's all there on the platform.
Q: For what type of shipper does a software-as-a-service app make the most sense? A: It's inversely related to complexity. For complex shippers, at this time, the on-premise systems are still more robust [than SaaS models], particularly in the area of planning engines and optimization.
You note that I referred to complexity, not size. I've had really large shippers—a billion dollars in freight spend annually—that are not really complex; they just move a lot of goods. I can have a $70 million shipper who uses multiple modes and makes a lot of shipments per day and does a lot of LTL consolidation. That $70 million shipper would need more sophistication than a much larger shipper would.
Q: Who do you consider to be the leading TMS providers? A: Oracle continues to be among the leaders. I2—now part of JDA—is also in a leadership position. Leadership is not just product functionality; it's depth, market success, and support for multi-modes and multi-carriers. Manhattan Associates is starting to gain some traction, particularly in areas where fleets are really important. As for the SaaS providers, LeanLogistics, Sterling Commerce, and MercuryGate are some of the up and comers.
Q: What advice would you give someone who's looking to implement a TMS? A: I would do a self-assessment. With TMS, the success of an implementation will depend more on the user's ability to fully exploit the app than on the particular system it chooses—these are fairly mature, well-proven, high-quality systems. If I'm a shipper that's moving from an undisciplined ad hoc process to one that's more methodical and disciplined, I need to worry about change management. The change management aspects are more critical than just the application.
You need to look at your organization, the state of your users, and your goals. You need to set reasonable expectations. Don't go in saying "I'm going to reduce my freight spending 20 percent in the first year" if the implementation is going to require a complete overhaul of your operating process.
Q: Gartner has gone on record predicting that best-of-breed applications are going to make a comeback. Can you talk about how that will happen in the supply chain execution area? A: We do an annual supply chain management study, and we found last year that over 50 percent of the companies we define as leaders favor a hybrid application environment [using both enterprise resource planning (ERP) and best-of-breed applications]. They'll push commoditized processes—the things they don't see as a source of differentiation—onto an ERP platform. But they'll favor best-of-breed applications for processes they see as high value-add, differentiating activities.
Why? The best-of-breed [apps] have functionality. Best-of-breed vendors have domain expertise and an ability to innovate, and an ability to help their clients exploit their technologies.
We've seen a decline in the expectation that companies will someday be on a single ERP platform. Most companies recognize that ERP plays an important role. But if there are applications that are more cost-effective, they'll figure out how to make a best-of-breed solution fit.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."