Mark Solomon joined DC VELOCITY as senior editor in August 2008, and was promoted to his current position on January 1, 2015. He has spent more than 30 years in the transportation, logistics and supply chain management fields as a journalist and public relations professional. From 1989 to 1994, he worked in Washington as a reporter for the Journal of Commerce, covering the aviation and trucking industries, the Department of Transportation, Congress and the U.S. Supreme Court. Prior to that, he worked for Traffic World for seven years in a similar role. From 1994 to 2008, Mr. Solomon ran Media-Based Solutions, a public relations firm based in Atlanta. He graduated in 1978 with a B.A. in journalism from The American University in Washington, D.C.
The past four years have been a rough ride for U.S. trucking, and the segment known as "dedicated contract carriage" was dinged up like the rest.
The business model, which has been around for decades, is aimed at shippers who want the advantages of a private fleet without the attendant headaches. Under a dedicated service arrangement, a shipper outsources its fleet operations to a third-party specialist that "dedicates" rigs, trailers, and drivers for that customer's sole use. The standard dedicated contract runs three to five years, and usually requires the customer to compensate the provider for an agreed-upon number of miles driven on a round-trip basis. Companies with enough freight to justify round trips—often from DCs to stores and back—may find dedicated a better value proposition than paying for one-way truckload service.
For shippers and their customers, the dedicated model has two-tiered appeal: Not only does it shift a non-core competency to a third party, but it enables users to lock in dependable and consistent truck capacity at predictable rates for a multi-year period.
However, the trucking environment of the past four years has worked against the model's success. Freight demand began declining around 2006 and then plummeted following the financial crisis and broad-based downturn in 2008 and 2009.
Carriers responded by taking capacity out of play as fast as they could. Despite that, space remained so abundant that shippers often found it cheaper to contract for one-way hauls than pay for round-trip service and worry about filling backhaul miles in a weak economy. One trucking executive, John Simone, president and COO of Dallas-based dedicated service provider Greatwide Logistics Services, LLC, describes the past four years as "the longest period of overcapacity I've seen in 28 years in the business."
Annual data on third-party logistics providers (3PLs) from research and consulting firm Armstrong & Associates Inc. give some indication of how hard the segment was hit. In 2009, gross revenues for the nine asset-based dedicated service providers Armstrong tracks declined 16 percent year over year. Net revenues—or revenues after paying for purchased transportation—fell by 15.9 percent in the same period.
The firm expects dedicated gross revenues to grow in 2010 by 6.6 percent over 2009 levels. By contrast, it forecasts 13.4 percent year-on-year gross revenue growth for the 3PL sector as a whole.
Armstrong believes dedicated will continue to lag behind other types of outsourced services when it comes to growth. The dedicated segment is a "mature market" with "very limited" growth potential, says Evan Armstrong, the firm's president. "The large private fleets that were going to be outsourced have already been outsourced," he adds.
Difference of opinion
Those in the trenches take issue with the idea that the dedicated category has little life left. With trucking capacity continuing to shrink, a looming shortage of qualified drivers, and one-way rates on the rise, shippers and their customers will increasingly turn to dedicated carriage to secure predictable service at fixed rates, they say.
Some shippers are already moving in that direction. RockTenn Co., a Norcross, Ga.-based producer of paperboard, containerboard, and corrugated packaging, is looking to expand its use of dedicated from its current 15 percent, according to Josh Webb, the company's supply chain manager. "We are adding dedicated fleets to avoid increasing freight rates and tightening capacity," says Webb. "We feel this is a long-term sustainable transportation solution."
Simone of Greatwide says his largest customers are growing more and more concerned over the outlook for capacity, and are seeking certainty in what is becoming a clouded market. That anxiety has in part fueled a 15 percent year-over-year increase in Greatwide's dedicated revenue, he says. Simone estimates that 80 percent of Greatwide's customer base came from private fleets, while the rest had been relying on irregular route truckload capacity.
Transport logistics giant J.B. Hunt Transport Services Inc. has also seen a pickup in its dedicated business. During the third quarter, revenue and operating income from Hunt's dedicated services rose 18 percent and 17 percent, respectively, from year-earlier levels. (Dedicated accounted for slightly less than one-fourth of Hunt's total revenue in the quarter.)
As Hunt sees it, that's a positive sign not just for the dedicated segment, but for the economy as a whole. "Load volume in our [dedicated services] segment, which we believe is a strong indicator of current customer demand and the general direction of the freight economy, continues to point toward steady business activity," said company CEO Kirk Thompson in a statement announcing Hunt's third-quarter results.
Slicing and dicing
The dedicated model doesn't work for everybody. For one thing, it carries some risk for shippers. In a dedicated arrangement, customers are contractually committed to pay for all their miles—whether they can find the freight to fill them or not. Paying for empty backhauls can be a costly proposition, and in a tough economy, it's a gamble not all companies are willing to take.
In addition, dedicated carriage relies on symmetry—trucks returning to origin—and not every routing is structured in such a fashion.
"The main limiting factor in dedicated is physical connectivity," says Thomas K. Sanderson, president and CEO of Transplace, a Frisco, Texas-based asset-light 3PL whose services include dedicated carriage. Transplace manages inbound flows to DCs for its retail customers and coordinates with a network of truckers—for hire, private, and dedicated—for store deliveries.
Providers have gotten creative in an effort to surmount these obstacles, and are leveraging their entire customer base to execute. For example, Transplace will pair up two different customers operating in the same lane and build a dedicated operation that would not have been possible with the loads from just one customer. Transplace also contracts for 60 trucks with four carriers and guarantees them a certain number of paid weekly miles. It then scans what Sanderson calls its "basket" of freight to find loads that can fill the backhaul and reduce its empty miles.
"If you run enough miles and have fewer empty miles, it's cheaper to operate a dedicated service than it was with one-way freight," Sanderson says. "Shippers get a better price than they would on a one-way move, and the providers like it because their assets are being used."
Cardinal Logistics Management Corp., a Roswell, Ga.-based dedicated service provider, has taken a similar approach to helping clients fill backhaul miles. Jerry Bowman, Cardinal's president and COO, says his company will first look inside the company's customer universe to match empty miles and available loads. Then, if needed, it will go outside its customer base to find freight.
"The advantage of matching lanes with other dedicated customers is that we control the scheduling, we control the drivers, and we control the equipment, so we are able to provide the same service level to both customers as if we were hauling their own product both ways," he says.
Bowman adds that Cardinal focuses exclusively on arranging direct or near-direct backhauls because it's the only way it can deliver quality service while maximizing fleet utilization. "We can't send a unit and a driver on a three- or four-leg move as we don't have excess capacity built into our dedicated operations," he says.
In some cases, shippers themselves get involved in the load matching efforts. RockTenn, which is a Transplace customer, works with the provider to explore what Webb of RockTenn calls "collaborative pop-up fleet opportunities" with other Transplace customers. The strategy, which Webb acknowledges is "non-traditional," allows RockTenn to increase service and capacity as needed to a specific region. Once demand drops off and capacity isn't needed, "the fleet can dissolve," he says.
RockTenn also works with Transplace and other dedicated carriers to fill the empty miles of other dedicated fleets, Webb says. "This provides RockTenn [with] savings over the current baseline and allows carriers and [the] shipper with the dedicated fleet to recover [their] cost."
Greatwide, for its part, has developed two "hybrid" versions of the traditional dedicated model for customers concerned about empty backhauls. In one, a shipper pays for all miles driven, but Greatwide will use its brokerage services to search for other freight—often not the customer's freight—to fill miles that the customer can't. Greatwide and the customer then share the revenue and profit from the traffic.
In the second, Greatwide, rather than the shipper, takes the risk on fulfilling the "empty mile" requirement. The shipper pays a higher rate for the one-way move than it would by using either the traditional model or the first hybrid option; however, it's off the hook for empty miles obligations.
The second option may sound a lot like traditional truckload service, but Greatwide executives point out that with this arrangement, the shipper still enjoys all the advantages of dedicated service. Richard M. Metzler, Greatwide's chief commercial officer, adds that the two hybrid services are best suited to shippers with diverse product lines and who need multiple solutions to give them service flexibility at an affordable cost.
The lure of predictability
For all the providers' bullish talk, no one expects dedicated's growth to return to the heady post-deregulation days of the 1980s when businesses operating private fleets were all too happy to dump their assets, reduce their bloat, and let someone else do the work. Skeptics like consultant Evan Armstrong say that one-way truckload capacity would have to tighten much more than it has for the dedicated model to gain meaningful traction.
Yet those in the dedicated field believe that for the first time in years, the trends are working in their favor.
"I don't know of any other way you can lock in three to five years of predictable costs and higher service levels ... and take the risk out of what your costs will be," says Bowman. "You can't do it in your own private fleet. And you certainly can't do it in the one-way truckload market. It doesn't fit every movement, but for the movements it fits, we still think there's a great market for dedicated."
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."