Mitch Mac Donald has more than 30 years of experience in both the newspaper and magazine businesses. He has covered the logistics and supply chain fields since 1988. Twice named one of the Top 10 Business Journalists in the U.S., he has served in a multitude of editorial and publishing roles. The leading force behind the launch of Supply Chain Management Review, he was that brand's founding publisher and editorial director from 1997 to 2000. Additionally, he has served as news editor, chief editor, publisher and editorial director of Logistics Management, as well as publisher of Modern Materials Handling. Mitch is also the president and CEO of Agile Business Media, LLC, the parent company of DC VELOCITY and CSCMP's Supply Chain Quarterly.
If you want your questions answered, you call in a consultant. But who do you call if you want your answers questioned? For some of the world's biggest companies, the answer is Peter Sheahan.
Sheahan, who will speak at the Warehousing Education and Research Council's (WERC) Annual Conference in May, has built a career out of challenging business leaders to rethink their assumptions and find innovative ways of doing business. He currently heads up his own international consulting practice, where he helps clients like Google, Hilton Hotels, and Harley Davidson learn how to "flip" their thinking and find opportunity where others cannot.
Sheahan is also active on the lecture circuit, having delivered more than 2,000 presentations to over 300,000 people in 15 different countries to date. In 2006, his peers voted him Australia's National Speakers Association Keynote Speaker of the Year.
Q: In your best-seller Flip, you argue that business today requires new perspectives. Could you talk a little about how logistics and supply chain management fits into that?
A: I think in the past—in the boom times of the mid 2000s and then leading into, say, early 2008—a lot of change initiatives were built around cultural transformation, which I am a really big fan of, by the way. But I think you're going to find in the next 25 years, the focus will be on how to extract more value out of existing business models and at the same time, extract or find new value from alternative business models. Both of those questions will lead back to supply chain, distribution, and logistics. So I think that is the first thing for a logistics executive to understand—that you will be at the center of competitive advantage moving forward.
The second thing to understand is how important it is to approach these problems with fresh eyes and not let your current business model blind you to other possibilities. Because of the enormous amount of capital tied up in distribution centers and distribution/transportation networks, we tend to assume that our distribution infrastructure is too big to tamper with. But that kind of thinking too often leads to a band-aid approach.
I think it is really important for people to ask themselves, if I were starting from scratch now—no legacy IT systems, no legacy capital investment—how would I design this? I would start there and move my way into what is appropriate, what is cost prohibitive, what is not—basically stepping back and saying, "Wait a second, how else could we do this? Is there another way?"
Let's use Wal-Mart as an example. Wal-Mart built its entire competitive advantage on being the lowest-price competitor. So in recent years, they've started taking over distribution for their suppliers simply because they have such a powerful supply chain. They know they can do it even cheaper than the supplier can. So they basically tell their vendors, "Here are the box dimensions; here are the specs. Don't put anything on a truck. We're going to come to you." I mean, that is completely flipping, to use my language, the general understanding of how the whole supplier-retailer relationship works. But someone at Wal-Mart obviously said, "Hang on a second. It is actually going to be cheaper for me to pay my own transportation given the size of the Wal-Mart supply chain."
Q: Absolutely. A: It is a brilliant question to ask: How else could we do this?
Take another example from Wal-Mart. We are now having a crack at the coming supply chain for medical and health supplies in North America. They know they do this better than anybody else. So to go back to my question of how to extract value and how to find new value right now, for Wal-Mart the answer is obvious. They know their supply chain is so good they can find new value in whole new sectors because of the power of this part of their business.
Q: What are the biggest challenges logistics professionals face when they try to drive organizational change? A: One is siloed thinking. If you were to name a part of business that touches every other part of the business, you'd have IT and you'd have distribution—supply chain, logistics, and warehousing, right? Unfortunately, distribution is too often treated as a silo. But if your marketing people go out and make a promise about, say, speed and the warehouse doesn't deliver, you have killed that promise.
Q: Any others? A: Another challenge will be keeping up with changing expectations. Once upon a time in business, it was good enough to be really, really fast or really, really good or really, really well priced. But as the marketplace evolved, that all changed. All of a sudden, being just one of those things wasn't enough—you had to be two of the three. For instance, if you weren't cheap, you at least had to be both fast and good.
But now, businesses are finding that in order to stay in the game, they need to be all three: fast, good, and cheap. And even that's not enough to give them a competitive advantage. What is giving businesses a competitive advantage is what I call the fourth dimension. It is things like how easy you are to deal with.
Q: Could you expand on that? A: The thing most people are suffering from today that you didn't see seven or eight years ago is a kind of cognitive overload. Everyone today is under so much pressure that they're unwilling to take on even one more thing. So it's no surprise that they're choosing suppliers on the basis of how easy things are, how easy they are to deal with, how easy it is to get their order delivered.
Take these five-hour time windows for deliveries of mattresses, for example. I'm like, five hours! Are you kidding me? Those guys are getting 12 bucks an hour and I have to wait around five hours for you? I will pay you five times as much if you get it to me at the time I want it delivered. I just can't handle having that stuff hanging up in the air because it adds to my cognitive load.
Q: How about the future? What will be the key competitive differentiator a few years from now? A: I think in three to four years, we'll be having a discussion about the fifth dimension, which will be design and green and carbon footprints and all that brand and social identity stuff.
Q: Could you talk a little about some businesses you've seen that have completely transformed themselves on the back of warehousing and logistics innovation? A: One would be Samsung, which has completely overtaken Sony in the consumer electronic space. Although Samsung officials have publicly credited the chief design officer for the company's recent success, that's nonsense. The reason they're outselling Sony three to one isn't just that someone designed a cute TV. The other part of the story is that someone worked out how to package it and get it there without driving the price up.
Another example is Zara, the fashion retailer owned by the Spanish company Inditex. If there is an industry that got walloped by the economic downturn, it is fashion retail, right? Yet the Inditex share price doubled, or almost doubled, during the recession. And store sales are up in Spain, which was one of the hardest hit markets.
To understand how they did that, you have to know a little bit about Zara's business model. Essentially, Zara offers you couture design with a second-rate fabric for not half the price, but one-tenth the price you'd pay for a high-end brand.
And they're not just cheap; they're also fast. They can go from design to distribution in 15 days. Fifteen days. I mean, just imagine that. What they do is they go to the Prada couture show in Paris or Milan, see a design they like, and two weeks later, they have it in the store—beating Prada to the market even though they've been working on it for two years. This is not a small operation. They have 300,000 SKUs. It is just mind blowing.
They call it fast fashion. In my opinion, it is the most efficient retail supply chain around. Think about it: Where does a fashion company lose money? What kills their margin? Oversupply of the wrong stock.
Q: Oh, absolutely, because if it is fashion, it's worthless if it isn't current. A: So you end up discounting 30, 40, 50, even 60 percent in a market like this.
But these guys don't have that problem with overstocking. They never have more than two items of any size, shape, or anything else in the store because they know that whenever they sell something, it will be replaced within 24 hours. They just don't have long stock-out times.
Q: Where does this go next? A: If some of your clients are pretty advanced with that stuff, you look at how you do that with less human capital input. For example, you might look at RFID technologies and their potential to slash data capture costs.
Where else might it go? Well, we are starting to see algorithms and rules being built into databases that actually make better decisions than humans can make. In other words, the information gets intelligent. We're seeing a phenomenal move from information gathering to knowledge capture to intelligent systems.
That's why you want to be starting fresh today with the technology available to you now. If you've got a legacy CRM or inventory system that is 15 years old but still works, you're probably tempted to stick with it. But it's important to ask yourself: how else could I do this?
Tiger Woods is a case in point. His personal problems aside, Woods is widely considered the number one golfer in the world. Yet at the peak of his powers—after winning every major there was—Woods basically went and completely deconstructed his game to rebuild his swing from the ground up. When asked why he did that when he was already the best, he answered 'Because I want to stay the best.'
Woods' rebuilding his swing was like an organization's rebuilding its supply chain and warehousing and distribution network. Yes, it hurts for 18 months, but, wow, the impact it has 36, 48, 64 months down the road. Add that to the kind of market we're in now, where you can acquire capital equipment for 30 percent less than you could at the market peak of 2007. Right now, you could rebuild and reinvent all this stuff for a lot less money than you'll be able to in two years' time because everyone is bleeding out there. They've got this capacity that is unfilled. It is actually a good time to seize some of those opportunities.
Leaders at American ports are cheering the latest round of federal infrastructure funding announced today, which will bring almost $580 million in Port Infrastructure Development Program (PIDP) awards, funding 31 projects in 15 states and one territory.
“Modernizing America’s port infrastructure is essential to strengthening the multimodal network that supports our nation's supply chain,” Maritime Administrator Ann Phillips said in a release. “Approximately 2.3 billion short tons of goods move through U.S. waterways each year, and the benefits of developing port infrastructure extend far beyond the maritime sector. This funding enhances the flow and capacity of goods moved, bolstering supply chain resilience across all transportation modes, and addressing the environmental and health impacts on port communities.”
Even as the new awardees begin the necessary paperwork, industry group the American Association of Port Authorities (AAPA) said it continues to urge Congress to continue funding PIDP at the full authorized amount and get shovels in the ground faster by passing the bipartisan Permitting Optimization for Responsible Transportation (PORT) Act, which slashes red tape, streamlines outdated permitting, and makes the process more efficient and predictable.
"Our nation's ports sincerely thank our bipartisan Congressional leaders, as well as the USDOT for making these critical awards possible," Cary Davis, AAPA President and CEO, said in a release. "Now comes the hard part. AAPA ports will continue working closely with our Federal Government partners to get the money deployed and shovels in the ground as soon as possible so we can complete these port infrastructure upgrades and realize the benefits to our nation's supply chain and people faster."
Supply chains are poised for accelerated adoption of mobile robots and drones as those technologies mature and companies focus on implementing artificial intelligence (AI) and automation across their logistics operations.
That’s according to data from Gartner’s Hype Cycle for Mobile Robots and Drones, released this week. The report shows that several mobile robotics technologies will mature over the next two to five years, and also identifies breakthrough and rising technologies set to have an impact further out.
Gartner’s Hype Cycle is a graphical depiction of a common pattern that arises with each new technology or innovation through five phases of maturity and adoption. Chief supply chain officers can use the research to find robotic solutions that meet their needs, according to Gartner.
Gartner, Inc.
The mobile robotic technologies set to mature over the next two to five years are: collaborative in-aisle picking robots, light-cargo delivery robots, autonomous mobile robots (AMRs) for transport, mobile robotic goods-to-person systems, and robotic cube storage systems.
“As organizations look to further improve logistic operations, support automation and augment humans in various jobs, supply chain leaders have turned to mobile robots to support their strategy,” Dwight Klappich, VP analyst and Gartner fellow with the Gartner Supply Chain practice, said in a statement announcing the findings. “Mobile robots are continuing to evolve, becoming more powerful and practical, thus paving the way for continued technology innovation.”
Technologies that are on the rise include autonomous data collection and inspection technologies, which are expected to deliver benefits over the next five to 10 years. These include solutions like indoor-flying drones, which utilize AI-enabled vision or RFID to help with time-consuming inventory management, inspection, and surveillance tasks. The technology can also alleviate safety concerns that arise in warehouses, such as workers counting inventory in hard-to-reach places.
“Automating labor-intensive tasks can provide notable benefits,” Klappich said. “With AI capabilities increasingly embedded in mobile robots and drones, the potential to function unaided and adapt to environments will make it possible to support a growing number of use cases.”
Humanoid robots—which resemble the human body in shape—are among the technologies in the breakthrough stage, meaning that they are expected to have a transformational effect on supply chains, but their mainstream adoption could take 10 years or more.
“For supply chains with high-volume and predictable processes, humanoid robots have the potential to enhance or supplement the supply chain workforce,” Klappich also said. “However, while the pace of innovation is encouraging, the industry is years away from general-purpose humanoid robots being used in more complex retail and industrial environments.”
An eight-year veteran of the Georgia company, Hakala will begin his new role on January 1, when the current CEO, Tero Peltomäki, will retire after a long and noteworthy career, continuing as a member of the board of directors, Cimcorp said.
According to Hakala, automation is an inevitable course in Cimcorp’s core sectors, and the company’s end-to-end capabilities will be crucial for clients’ success. In the past, both the tire and grocery retail industries have automated individual machines and parts of their operations. In recent years, automation has spread throughout the facilities, as companies want to be able to see their entire operation with one look, utilize analytics, optimize processes, and lead with data.
“Cimcorp has always grown by starting small in the new business segments. We’ve created one solution first, and as we’ve gained more knowledge of our clients’ challenges, we have been able to expand,” Hakala said in a release. “In every phase, we aim to bring our experience to the table and even challenge the client’s initial perspective. We are interested in what our client does and how it could be done better and more efficiently.”
Although many shoppers will
return to physical stores this holiday season, online shopping remains a driving force behind peak-season shipping challenges, especially when it comes to the last mile. Consumers still want fast, free shipping if they can get it—without any delays or disruptions to their holiday deliveries.
One disruptor that gets a lot of headlines this time of year is package theft—committed by so-called “porch pirates.” These are thieves who snatch parcels from front stairs, side porches, and driveways in neighborhoods across the country. The problem adds up to billions of dollars in stolen merchandise each year—not to mention headaches for shippers, parcel delivery companies, and, of course, consumers.
Given the scope of the problem, it’s no wonder online shoppers are worried about it—especially during holiday season. In its annual report on package theft trends, released in October, the
security-focused research and product review firm Security.org found that:
17% of Americans had a package stolen in the past three months, with the typical stolen parcel worth about $50. Some 44% said they’d had a package taken at some point in their life.
Package thieves poached more than $8 billion in merchandise over the past year.
18% of adults said they’d had a package stolen that contained a gift for someone else.
Ahead of the holiday season, 88% of adults said they were worried about theft of online purchases, with more than a quarter saying they were “extremely” or “very” concerned.
But it doesn’t have to be that way. There are some low-tech steps consumers can take to help guard against porch piracy along with some high-tech logistics-focused innovations in the pipeline that can protect deliveries in the last mile. First, some common-sense advice on avoiding package theft from the Security.org research:
Install a doorbell camera, which is a relatively low-cost deterrent.
Bring packages inside promptly or arrange to have them delivered to a secure location if no one will be at home.
Consider using click-and-collect options when possible.
If the retailer allows you to specify delivery-time windows, consider doing so to avoid having packages sit outside for extended periods.
These steps may sound basic, but they are by no means a given: Fewer than half of Americans consider the timing of deliveries, less than a third have a doorbell camera, and nearly one-fifth take no precautions to prevent package theft, according to the research.
Tech vendors are stepping up to help. One example is
Arrive AI, which develops smart mailboxes for last-mile delivery and pickup. The company says its Mailbox-as-a-Service (MaaS) platform will revolutionize the last mile by building a network of parcel-storage boxes that can be accessed by people, drones, or robots. In a nutshell: Packages are placed into a weatherproof box via drone, robot, driverless carrier, or traditional delivery method—and no one other than the rightful owner can access it.
Although the platform is still in development, the company already offers solutions for business clients looking to secure high-value deliveries and sensitive shipments. The health-care industry is one example: Arrive AI offers secure drone delivery of medical supplies, prescriptions, lab samples, and the like to hospitals and other health-care facilities. The platform provides real-time tracking, chain-of-custody controls, and theft-prevention features. Arrive is conducting short-term deployments between logistics companies and health-care partners now, according to a company spokesperson.
The MaaS solution has a pretty high cool factor. And the common-sense best practices just seem like solid advice. Maybe combining both is the key to a more secure last mile—during peak shipping season and throughout the year as well.
The Boston-based enterprise software vendor Board has acquired the California company Prevedere, a provider of predictive planning technology, saying the move will integrate internal performance metrics with external economic intelligence.
According to Board, the combined technologies will integrate millions of external data points—ranging from macroeconomic indicators to AI-driven predictive models—to help companies build predictive models for critical planning needs, cutting costs by reducing inventory excess and optimizing logistics in response to global trade dynamics.
That is particularly valuable in today’s rapidly changing markets, where companies face evolving customer preferences and economic shifts, the company said. “Our customers spend significant time analyzing internal data but often lack visibility into how external factors might impact their planning,” Jeff Casale, CEO of Board, said in a release. “By integrating Prevedere, we eliminate those blind spots, equipping executives with a complete view of their operating environment. This empowers them to respond dynamically to market changes and make informed decisions that drive competitive advantage.”