Susan Lacefield has been working for supply chain publications since 1999. Before joining DC VELOCITY, she was an associate editor for Supply Chain Management Review and wrote for Logistics Management magazine. She holds a master's degree in English.
They may not know it by name, but most users of third-party logistics services are familiar with the concept of "savings leakage." In the outsourcing world, the term refers to the phenomenon in which a customer sees dazzling returns in the first or second year of its contract only to see the savings slow to a trickle later on, according to Kate Vitasek, a consultant with Bellevue, Wash.-based Supply Chain Visions.
"In essence, you negotiate a deal and then you don't realize the savings that you thought you would over time," she explains.
The reason is pretty obvious. The biggest savings come in year one as the service provider assumes labor and asset costs, and focuses on the projects that will deliver the greatest returns. "In the first year, [the contractor] comes to the table with a different solution, whether it be dollar savings, productivity savings, or re-engineering the network by taking assets out of the network or putting resources into it," says Will O'Shea of 3PD, a third-party logistics service provider (3PL) that specializes in last-mile logistics and delivery services. After that, the relationship settles into more of a maintenance mode. "It's unreasonable for any shipper going into a relationship to expect the same year-over-year savings," O'Shea says.
That's not to say companies can't expect to see year-over-year savings later on in the relationship. But it takes some effort. The customer must be willing to roll up its sleeves and work with the service provider to find new tools, methodologies, and process improvements, says Tony Zasimovich, vice president of global international logistics services at the 3PL APL Logistics.
Oftentimes, however, customers don't make that effort. Once the outsourcing arrangement is up and running, they start focusing their attention and energies elsewhere. Only later do they realize that although the contractor has done exactly what it promised to do, the savings have dropped off.
It doesn't have to be that way, says Vitasek. It's possible to keep the momentum going beyond the second or third year. But it takes some work on the shipper's part, she says. In fact, fixing the problem requires nothing less than rethinking its relationship with the 3PL and the way it contracts for services.
Results, not activities
Before you can address the problem of savings leakage, you have to understand the cause. In many cases, Vitasek says, the problem lies with the original service contract. Traditionally, shippers have structured their outsourcing arrangements around activities—that is, they draft contracts that focus on specific tasks to be performed and compensate the 3PL accordingly. For example, "We will pay you a dollar to pick a product, a dollar per month to store it, a dollar to pack it, and 10 cents for each label."
The problem is, there's no incentive for the 3PL to make the business more efficient—which often involves eliminating activities. In other words, if you're paying the provider on the basis of pallets of inventory stored, the contractor is hardly going to suggest ways to reduce that inventory.
A better approach, says Vitasek, is to contract for—and pay for—results. That is, structure the agreement so that the 3PL gets paid not for storing 1,000 pallets but for reducing the total cost of distribution by 3 percent, or for achieving 99 percent compliance with Wal-Mart's routing guidelines.
This concept of paying for results is known as performance-based outsourcing, or vested outsourcing. The approach originated with the Department of Defense. Vitasek and others are now trying to apply it in the private sector. (Vitasek has a book coming out this month on making that transition, called Vested Outsourcing: Five Rules That Will Transform Outsourcing.)
Although the movement is relatively new, a few 3PLs have already adopted this approach, according to Vitasek. One example is Unipart, a 3PL that provides automotive parts service for Jaguar in more than 60 countries. Unipart is involved in almost all aspects of its customer's business, from the development and launch of new models through aftermarket support, and is privy to such confidential information as Jaguar's vision, business plan, and strategies for specific markets. Richard MacLaren, general manager for Unipart Logistics North America, says the two companies have a "shared destiny."
It takes time
Creating this sense of shared destiny is not easy. According to MacLaren, you can't expect to achieve this type of rapport in the first three years of a business relationship, even if you set out with that goal in mind. Although Unipart aims to develop long-term partnerships with its customers, all of its business relationships start off at a transactional level. Then, says MacLaren, you move on to offering the customer practical suggestions for improvements before developing a business partnership. "You have to get to know each other first," he says.
Adrian Gonzalez, director of logistics viewpoints for the consultancy ARC Advisory Group, agrees that performance-based outsourcing is a long journey. He says the "sweet spot" is usually the fourth or fifth year of the arrangement, by which time the two companies have developed a good working relationship and are starting to develop synergies.
It may require some patience, but building long-term partnerships is worth the effort, adds MacLaren. These relationships foster the type of innovation and creativity that propels companies out of the financial doldrums and onto the global stage.
how to take it to the next level
Looking to get better results from your 3PL? It all starts with building a better relationship. Here are some tips.
Remember that continuous improvement requires continuous attention. If your 3PL is performing to expectations, you might be tempted to back off and get out of its way. But that's a mistake, says Zasimovich of APL Logistics. He advises shippers to sit down regularly with their 3PLs to review goals and set new objectives. Companies like APL rely on that feedback to fine-tune their services, Zasimovich explains.
Tackle the KPIs right away. The advantages of establishing key performance indicators (KPIs) at the outset might seem obvious, but many times, companies sign the contract and leave the KPIs to be determined later, says O'Shea. That can lead to disputes about performance down the road. Make sure both parties agree to the KPIs before the deal is inked.
Pay your 3PL to solve problems, not put a butt in a forklift. Vitasek urges shippers to stop writing contracts that specify how something should be done and focus instead on what should be done. It shouldn't matter how many forklifts the 3PL has or how many picks it makes per day as long as it achieves—or exceeds—the desired outcome.
Make sure that there's something in it for the 3PL. Taking performance to the next level often requires some investment on the 3PL's part—whether it's in equipment, technology, or a network analysis. The provider is likely to be more receptive to the idea if you offer to share some of the resulting savings or profits.
Commit to the long term. You can't expect your 3PL to invest a million dollars in systems and equipment to serve your account unless you show that you're in it for the long term—say, seven years or more. "If the provider knows that the business is just going to be put out to bid again in two years, there are no long-term incentives... to take that risk," says Gonzalez.
Have a third party review your contract. After months of hard-fought contract negotiations, you can't be expected to render an objective opinion on the fairness of the deal. That's where an outsider's unbiased opinion can be valuable. The University of Tennessee, for instance, will launch a "deal review" service beginning this spring.
The Port of Oakland has been awarded $50 million from the U.S. Department of Transportation’s Maritime Administration (MARAD) to modernize wharves and terminal infrastructure at its Outer Harbor facility, the port said today.
Those upgrades would enable the Outer Harbor to accommodate Ultra Large Container Vessels (ULCVs), which are now a regular part of the shipping fleet calling on West Coast ports. Each of these ships has a handling capacity of up to 24,000 TEUs (20-foot containers) but are currently restricted at portions of Oakland’s Outer Harbor by aging wharves which were originally designed for smaller ships.
According to the port, those changes will let it handle newer, larger vessels, which are more efficient, cost effective, and environmentally cleaner to operate than older ships. Specific investments for the project will include: wharf strengthening, structural repairs, replacing container crane rails, adding support piles, strengthening support beams, and replacing electrical bus bar system to accommodate larger ship-to-shore cranes.
Commercial fleet operators are steadily increasing their use of GPS fleet tracking, in-cab video solutions, and predictive analytics, driven by rising costs, evolving regulations, and competitive pressures, according to an industry report from Verizon Connect.
Those conclusions come from the company’s fifth annual “Fleet Technology Trends Report,” conducted in partnership with Bobit Business Media, and based on responses from 543 fleet management professionals.
The study showed that for five consecutive years, at least four out of five respondents have reported using at least one form of fleet technology, said Atlanta-based Verizon Connect, which provides fleet and mobile workforce management software platforms, embedded OEM hardware, and a connected vehicle device called Hum by Verizon.
The most commonly used of those technologies is GPS fleet tracking, with 69% of fleets across industries reporting its use, the survey showed. Of those users, 72% find it extremely or very beneficial, citing improved efficiency (62%) and a reduction in harsh driving/speeding events (49%).
Respondents also reported a focus on safety, with 57% of respondents citing improved driver safety as a key benefit of GPS fleet tracking. And 68% of users said in-cab video solutions are extremely or very beneficial. Together, those technologies help reduce distracted driving incidents, improve coaching sessions, and help reduce accident and insurance costs, Verizon Connect said.
Looking at the future, fleet management software is evolving to meet emerging challenges, including sustainability and electrification, the company said. "The findings from this year's Fleet Technology Trends Report highlight a strong commitment across industries to embracing fleet technology, with GPS tracking and in-cab video solutions consistently delivering measurable results,” Peter Mitchell, General Manager, Verizon Connect, said in a release. “As fleets face rising costs and increased regulatory pressures, these technologies are proving to be indispensable in helping organizations optimize their operations, reduce expenses, and navigate the path toward a more sustainable future.”
Businesses engaged in international trade face three major supply chain hurdles as they head into 2025: the disruptions caused by Chinese New Year (CNY), the looming threat of potential tariffs on foreign-made products that could be imposed by the incoming Trump Administration, and the unresolved contract negotiations between the International Longshoremen’s Association (ILA) and the U.S. Maritime Alliance (USMX), according to an analysis from trucking and logistics provider Averitt.
Each of those factors could lead to significant shipping delays, production slowdowns, and increased costs, Averitt said.
First, Chinese New Year 2025 begins on January 29, prompting factories across China and other regions to shut down for weeks, typically causing production to halt and freight demand to skyrocket. The ripple effects can range from increased shipping costs to extended lead times, disrupting even the most well-planned operations. To prepare for that event, shippers should place orders early, build inventory buffers, secure freight space in advance, diversify shipping modes, and communicate with logistics providers, Averitt said.
Second, new or increased tariffs on foreign-made goods could drive up the cost of imports, disrupt established supply chains, and create uncertainty in the marketplace. In turn, shippers may face freight rate volatility and capacity constraints as businesses rush to stockpile inventory ahead of tariff deadlines. To navigate these challenges, shippers should prepare advance shipments and inventory stockpiling, diversity sourcing, negotiate supplier agreements, explore domestic production, and leverage financial strategies.
Third, unresolved contract negotiations between the ILA and the USMX will come to a head by January 15, when the current contract expires. Labor action or strikes could cause severe disruptions at East and Gulf Coast ports, triggering widespread delays and bottlenecks across the supply chain. To prepare for the worst, shippers should adopt a similar strategy to the other potential January threats: collaborate early, secure freight, diversify supply chains, and monitor policy changes.
According to Averitt, companies can cushion the impact of all three challenges by deploying a seamless, end-to-end solution covering the entire path from customs clearance to final-mile delivery. That strategy can help businesses to store inventory closer to their customers, mitigate delays, and reduce costs associated with supply chain disruptions. And combined with proactive communication and real-time visibility tools, the approach allows companies to maintain control and keep their supply chains resilient in the face of global uncertainties, Averitt said.
Bloomington, Indiana-based FTR said its Trucking Conditions Index declined in September to -2.47 from -1.39 in August as weakness in the principal freight dynamics – freight rates, utilization, and volume – offset lower fuel costs and slightly less unfavorable financing costs.
Those negative numbers are nothing new—the TCI has been positive only twice – in May and June of this year – since April 2022, but the group’s current forecast still envisions consistently positive readings through at least a two-year forecast horizon.
“Aside from a near-term boost mostly related to falling diesel prices, we have not changed our Trucking Conditions Index forecast significantly in the wake of the election,” Avery Vise, FTR’s vice president of trucking, said in a release. “The outlook continues to be more favorable for carriers than what they have experienced for well over two years. Our analysis indicates gradual but steadily rising capacity utilization leading to stronger freight rates in 2025.”
But FTR said its forecast remains unchanged. “Just like everyone else, we’ll be watching closely to see exactly what trade and other economic policies are implemented and over what time frame. Some freight disruptions are likely due to tariffs and other factors, but it is not yet clear that those actions will do more than shift the timing of activity,” Vise said.
The TCI tracks the changes representing five major conditions in the U.S. truck market: freight volumes, freight rates, fleet capacity, fuel prices, and financing costs. Combined into a single index indicating the industry’s overall health, a positive score represents good, optimistic conditions while a negative score shows the inverse.
Specifically, the new global average robot density has reached a record 162 units per 10,000 employees in 2023, which is more than double the mark of 74 units measured seven years ago.
Broken into geographical regions, the European Union has a robot density of 219 units per 10,000 employees, an increase of 5.2%, with Germany, Sweden, Denmark and Slovenia in the global top ten. Next, North America’s robot density is 197 units per 10,000 employees – up 4.2%. And Asia has a robot density of 182 units per 10,000 persons employed in manufacturing - an increase of 7.6%. The economies of Korea, Singapore, mainland China and Japan are among the top ten most automated countries.
Broken into individual countries, the U.S. ranked in 10th place in 2023, with a robot density of 295 units. Higher up on the list, the top five are:
The Republic of Korea, with 1,012 robot units, showing a 5% increase on average each year since 2018 thanks to its strong electronics and automotive industries.
Singapore had 770 robot units, in part because it is a small country with a very low number of employees in the manufacturing industry, so it can reach a high robot density with a relatively small operational stock.
China took third place in 2023, surpassing Germany and Japan with a mark of 470 robot units as the nation has managed to double its robot density within four years.
Germany ranks fourth with 429 robot units for a 5% CAGR since 2018.
Japan is in fifth place with 419 robot units, showing growth of 7% on average each year from 2018 to 2023.