Susan Lacefield has been working for supply chain publications since 1999. Before joining DC VELOCITY, she was an associate editor for Supply Chain Management Review and wrote for Logistics Management magazine. She holds a master's degree in English.
They may not know it by name, but most users of third-party logistics services are familiar with the concept of "savings leakage." In the outsourcing world, the term refers to the phenomenon in which a customer sees dazzling returns in the first or second year of its contract only to see the savings slow to a trickle later on, according to Kate Vitasek, a consultant with Bellevue, Wash.-based Supply Chain Visions.
"In essence, you negotiate a deal and then you don't realize the savings that you thought you would over time," she explains.
The reason is pretty obvious. The biggest savings come in year one as the service provider assumes labor and asset costs, and focuses on the projects that will deliver the greatest returns. "In the first year, [the contractor] comes to the table with a different solution, whether it be dollar savings, productivity savings, or re-engineering the network by taking assets out of the network or putting resources into it," says Will O'Shea of 3PD, a third-party logistics service provider (3PL) that specializes in last-mile logistics and delivery services. After that, the relationship settles into more of a maintenance mode. "It's unreasonable for any shipper going into a relationship to expect the same year-over-year savings," O'Shea says.
That's not to say companies can't expect to see year-over-year savings later on in the relationship. But it takes some effort. The customer must be willing to roll up its sleeves and work with the service provider to find new tools, methodologies, and process improvements, says Tony Zasimovich, vice president of global international logistics services at the 3PL APL Logistics.
Oftentimes, however, customers don't make that effort. Once the outsourcing arrangement is up and running, they start focusing their attention and energies elsewhere. Only later do they realize that although the contractor has done exactly what it promised to do, the savings have dropped off.
It doesn't have to be that way, says Vitasek. It's possible to keep the momentum going beyond the second or third year. But it takes some work on the shipper's part, she says. In fact, fixing the problem requires nothing less than rethinking its relationship with the 3PL and the way it contracts for services.
Results, not activities
Before you can address the problem of savings leakage, you have to understand the cause. In many cases, Vitasek says, the problem lies with the original service contract. Traditionally, shippers have structured their outsourcing arrangements around activities—that is, they draft contracts that focus on specific tasks to be performed and compensate the 3PL accordingly. For example, "We will pay you a dollar to pick a product, a dollar per month to store it, a dollar to pack it, and 10 cents for each label."
The problem is, there's no incentive for the 3PL to make the business more efficient—which often involves eliminating activities. In other words, if you're paying the provider on the basis of pallets of inventory stored, the contractor is hardly going to suggest ways to reduce that inventory.
A better approach, says Vitasek, is to contract for—and pay for—results. That is, structure the agreement so that the 3PL gets paid not for storing 1,000 pallets but for reducing the total cost of distribution by 3 percent, or for achieving 99 percent compliance with Wal-Mart's routing guidelines.
This concept of paying for results is known as performance-based outsourcing, or vested outsourcing. The approach originated with the Department of Defense. Vitasek and others are now trying to apply it in the private sector. (Vitasek has a book coming out this month on making that transition, called Vested Outsourcing: Five Rules That Will Transform Outsourcing.)
Although the movement is relatively new, a few 3PLs have already adopted this approach, according to Vitasek. One example is Unipart, a 3PL that provides automotive parts service for Jaguar in more than 60 countries. Unipart is involved in almost all aspects of its customer's business, from the development and launch of new models through aftermarket support, and is privy to such confidential information as Jaguar's vision, business plan, and strategies for specific markets. Richard MacLaren, general manager for Unipart Logistics North America, says the two companies have a "shared destiny."
It takes time
Creating this sense of shared destiny is not easy. According to MacLaren, you can't expect to achieve this type of rapport in the first three years of a business relationship, even if you set out with that goal in mind. Although Unipart aims to develop long-term partnerships with its customers, all of its business relationships start off at a transactional level. Then, says MacLaren, you move on to offering the customer practical suggestions for improvements before developing a business partnership. "You have to get to know each other first," he says.
Adrian Gonzalez, director of logistics viewpoints for the consultancy ARC Advisory Group, agrees that performance-based outsourcing is a long journey. He says the "sweet spot" is usually the fourth or fifth year of the arrangement, by which time the two companies have developed a good working relationship and are starting to develop synergies.
It may require some patience, but building long-term partnerships is worth the effort, adds MacLaren. These relationships foster the type of innovation and creativity that propels companies out of the financial doldrums and onto the global stage.
how to take it to the next level
Looking to get better results from your 3PL? It all starts with building a better relationship. Here are some tips.
Remember that continuous improvement requires continuous attention. If your 3PL is performing to expectations, you might be tempted to back off and get out of its way. But that's a mistake, says Zasimovich of APL Logistics. He advises shippers to sit down regularly with their 3PLs to review goals and set new objectives. Companies like APL rely on that feedback to fine-tune their services, Zasimovich explains.
Tackle the KPIs right away. The advantages of establishing key performance indicators (KPIs) at the outset might seem obvious, but many times, companies sign the contract and leave the KPIs to be determined later, says O'Shea. That can lead to disputes about performance down the road. Make sure both parties agree to the KPIs before the deal is inked.
Pay your 3PL to solve problems, not put a butt in a forklift. Vitasek urges shippers to stop writing contracts that specify how something should be done and focus instead on what should be done. It shouldn't matter how many forklifts the 3PL has or how many picks it makes per day as long as it achieves—or exceeds—the desired outcome.
Make sure that there's something in it for the 3PL. Taking performance to the next level often requires some investment on the 3PL's part—whether it's in equipment, technology, or a network analysis. The provider is likely to be more receptive to the idea if you offer to share some of the resulting savings or profits.
Commit to the long term. You can't expect your 3PL to invest a million dollars in systems and equipment to serve your account unless you show that you're in it for the long term—say, seven years or more. "If the provider knows that the business is just going to be put out to bid again in two years, there are no long-term incentives... to take that risk," says Gonzalez.
Have a third party review your contract. After months of hard-fought contract negotiations, you can't be expected to render an objective opinion on the fairness of the deal. That's where an outsider's unbiased opinion can be valuable. The University of Tennessee, for instance, will launch a "deal review" service beginning this spring.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."