doing what's right: interview with Vice Admiral Al Thompson
He has P&L responsibility for an operation roughly the size of a Sunoco or Lockheed Martin. But Vice Admiral Alan Thompson says his top priority is making sure the Defense Logistics Agency does what's right for America's armed forces.
Steve Geary is adjunct faculty at the University of Tennessee's Haaslam College of Business and is a lecturer at The Gordon Institute at Tufts University. He is the President of the Supply Chain Visions family of companies, consultancies that work across the government sector. Steve is a contributing editor at DC Velocity, and editor-at-large for CSCMP's Supply Chain Quarterly.
Perhaps the best way to convey the scale of the operation Vice Admiral Alan Thompson oversees is to put it this way: If it were a company in the private sector, it would rank 57th in the Fortune 500.
The operation in question is the Defense Logistics Agency (DLA)—a logistics combat support agency that provides virtually everything America's military forces eat, wear, drive, shoot, or burn as fuel. The DLA operates like a business, selling goods and services to the military (with a congressional mandate to break even). In fiscal 2008, it reported more than $42 billion in sales.
As you might expect, it's an organization with a lot of moving parts. According to the DLA's Web site, the agency has 23,000 military and civilian employees, operates 25 distribution depots, and manages the flow of 6.4 million items across eight supply chains.
But ask Vice Adm. Thompson, who serves as the DLA's director, about his agency's complex responsibilities and he doesn't cite statistics. Instead, he boils its mission down to this simple goal: "Doing what's right for the armed forces and the Department of Defense."
The vice admiral came to his current assignment in November 2008 after more than 30 years in the military. He received his commission in 1976, after graduating from the University of California, Los Angeles, where he had participated in the Navy ROTC program. In the years that followed, he served in a variety of positions in the Navy and earned a number of awards, including the Distinguished Service Medal. Since he achieved flag rank, his assignments have included duty as commander of the DLA's Defense Supply Center in Columbus, Ohio; director of the supply, ordnance, and logistics operations division (N41), Office of the Chief of Naval Operations; and as commander, Naval supply systems command and chief of supply corps. He met recently with DC VELOCITY Editor at Large Steve Geary to talk about the agency's current activities as well as its future.
Q: Many of our readers are unfamiliar with the DLA, so let's begin there. Would it be fair to describe you as sort of a Wal-Mart Super Center for the military?
A: I did a tour as the center commander in Columbus [DLA's Defense Supply Center in Columbus, Ohio], and I remember being asked, "Well, aren't you just Wal-Mart?" The reality is, that might describe a thin slice of what DLA does, but DLA is a full-spectrum logistics service provider and so, its activities are a lot broader.
Q: Can you provide an example of how the DLA does more than simply serve as a mega-supply center?
A: A little story from Iraq: We visited the Taji national maintenance staff in the region north of Baghdad. It essentially is the sole depot [for maintaining, repairing, and overhauling ground vehicles] that the Iraqi army has for ground combat. We have a DLA team there that is assisting the Iraqi army in bringing its maintenance activity on line.
What they are primarily focused on right now is overhauling Humvees that came from U.S. stocks, and they are doing a full overhaul. DLA's role has a couple of dimensions. One is providing much of the material support to do the depot maintenance work. The other is helping them establish a distribution center capability so that they [the Iraqi army] can in fact bring their own supply system up on line.
It is just overwhelming the enthusiasm these guys have for what they're doing. They have actually only been there about six months, but you can tell what a huge impact they've had in that time in helping the Iraqi security forces essentially develop their own sustainment capability. As you travel around, it is quite striking how engaged we are now at the forward end of the supply chain, largely providing the types of commodities that DLA is responsible for, but in some ways, also helping with technical expertise to bring on line some of their own DLA-like capabilities.
Q: DLA started out as a wholesale provider of items required by the military. What you are describing seems to be more of a customer-facing, demand-driven organization.
A: Being focused and having a forward presence is an important part of where DLA is going in the future— particularly in the Middle East. We need to have a very robust physical presence of DLA personnel where our major customers are. We have DLA support teams that are embedded with our major customers, and in effect, they are a forward touch point to removing barriers that may exist in the integrated supply chain. We now have pretty robust staffing forward that covers the full spectrum of DLA support, and frankly, we have gotten very positive reviews from that.
Q: Can you provide some examples of how that plays out in practice?
A: We're putting a lot of the emphasis right now on logistics support for the arriving forces in Afghanistan. As you know, it is a very austere area from the standpoint of infrastructure. A lot of effort right now is just moving what is needed in place to build the operating bases. It is everything from lodging to you-name-it.
Of course, most everything there has to be taken in on a truck over a 500-plus mile dirt road through mountains. As it comes up from Karachi in Pakistan through a couple of points of entry into Afghanistan, there have been considerable concerns with not only volume of flow but also with security of those routes, so we are working very intensively with U.S. Central Command and U.S. Transportation Command to open what is called the Northern Distribution Network—lines of communication or supply from the north through the Central Asian states. It is a very complex issue with lots of host-nation dimensions from the standpoint of flow of material, but we have been very successful moving it all forward.
I think that our forward presence and close connection to the combatant commanders has been a huge enabler for their mission effectiveness. Whether you look at DLA people deployed in Afghanistan or Iraq or back home at some of our major field commands, there is very tight connectivity. The more of that we have, the more effective we are going to be.
Q: Can you talk a little bit about crossover between commercial best practices and DLA's operations?
A: DLA is a huge global enterprise, but our top priority is effectiveness. Having said that, another very important responsibility is stewardship of the taxpayer's dollar. We are true believers that we need to be on a never-ending quest to be as efficient as we can possibly be because the taxpayers shouldn't pay a penny more for the product that we provide than is absolutely necessary.
In my Director's Guidance for 2009 [a document similar to a corporation's strategic plan], we established four strategic focus areas: warfighter support, work-force development, stewardship improvements, and business process enhancements. The top one, of course, is warfighter support enhancements, which is really about effectiveness. The work-force development area is focused on retaining and recruiting the work force of the future and doing the necessary core development work to be as relevant to America's armed forces in the future as we are today. Stewardship improvements and business process enhancements are related to continuously improving the business at DLA. There is a lot of crossover to industry best practices when you look at our supply chain management and distribution roles.
Q: Can you expand on how you have approached the challenge of adopting commercial best practices?
A: A critical enabler to importing commercial best practices into DLA has been our information technology investments over the last decade. We have our enterprise business system that began as an ERP implementation but now is broader. We are continuing to build on that with a couple of big additions. There is a module called e-procurement, where we are in effect the Defense Department's leader in bringing this contracting capability into the DOD in place of a legacy system that was government-unique. We are also expanding the enterprise business system to cover the energy segment, replacing a lot of different legacy systems.
There are also other things that have occurred over the last few years: the focus on performance-based contracts and prime vendor arrangements, particularly in the area of troop support. But we also have several now in the hardware area, which allows us to manage suppliers instead of supplies. We are always looking for opportunities to rapidly import commercial best practices, recognizing that when the day is over, we are about effectiveness and we have to get the balance right between effectiveness and efficiency.
Q: Is there anything we haven't talked about yet that you might like to add?
A: Just being back in the agency for a few months, I am struck by several things. We have a world-class human capital organization, very well postured to refresh our work force over the next decade. We will see increasing attrition over the next 10 to 15 years, but I feel very comfortable that we've got all the right programs in place to replenish the DLA work force in the future with one that is even more capable than what we have today.
I know the term "transformation" is probably overused, but I believe that any large, complex global logistics organization like DLA needs to constantly be transforming itself. A lot of the experience that we're gaining from this close association with the forces in the field will help us continue to transform DLA to be as relevant in the future as we are today and to continue to enhance the level of support that we are providing.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."