Mark Solomon joined DC VELOCITY as senior editor in August 2008, and was promoted to his current position on January 1, 2015. He has spent more than 30 years in the transportation, logistics and supply chain management fields as a journalist and public relations professional. From 1989 to 1994, he worked in Washington as a reporter for the Journal of Commerce, covering the aviation and trucking industries, the Department of Transportation, Congress and the U.S. Supreme Court. Prior to that, he worked for Traffic World for seven years in a similar role. From 1994 to 2008, Mr. Solomon ran Media-Based Solutions, a public relations firm based in Atlanta. He graduated in 1978 with a B.A. in journalism from The American University in Washington, D.C.
When DHL pushed into the U.S. parcel market in 2003, its splashy ad campaign sent a clear message to the marketplace: The days of the duopoly enjoyed by FedEx Corp. and UPS Inc. were over.
More than five years and billions of dollars in losses later, the only thing that's over is DHL. Last month, the company shut down its U.S. express delivery operations, leaving parcel shippers to two behemoths whose virtual stranglehold on the business has earned them the not-so-endearing moniker of "FedUPS."
But as DHL fades from view, a familiar face is emerging: the U.S. Postal Service.
Estimates vary as to the USPS's share of the U.S. parcel market. During the third quarter of 2008, the USPS controlled 11.7 percent of domestic parcel volumes, according to SJ Consulting, a Pittsburgh-based consultancy. Hempstead Consulting, an Orlando, Fla.-based firm that develops pricing solutions for parcel users, estimates the Postal Service had 21 percent of the parcel market in calendar year 2007. Whatever the case, its portion is dwarfed by rival UPS, whose share of U.S. parcel traffic is estimated to be somewhere between 58 and 65 percent.
What accounts for the lag? USPS executives privately acknowledge they have not been as aggressive as possible in promoting their shipping products. They also admit some shippers perceive the post office as lacking the operational capabilities and the IT tools to consistently service the demands of corporate supply chains. But the real barrier to growth, they claim, was federal regulations preventing the Postal Service from offering volume discounts and other contractual perks to high-volume shippers.
That changed with a December 2006 law that gave the Postal Service authority to negotiate market-based pricing with any business that came its way. Starting in May 2008, a slew of USPS initiatives hit the street, among them discounts for online purchases of shipping services, customer rebates, a zone-based rate matrix for Express Mail overnight deliveries, and volume-driven price incentives for shippers using "competitive products" like Express Mail, Priority Mail, and parcel services.
Says Jim Cochrane, vice president, ground shipping and the executive in charge of the USPS's parcel products, "I am now able to sit down and negotiate different multi-year contracts with all types of businesses for as much as they want to give us."
Businesses generally use the Postal Service's "Parcel Select" product, where bulk shipments are aggregated—either by a consolidator or by the shipper—and transported to a USPS facility near the parcel's destination for final delivery. The closer the shipment gets to its final destination before entering the USPS system, the greater the savings. Shippers with the volume and infrastructure to manage the process themselves can pay as little as $1.71 per unit for a five-pound parcel moved from the post office nearest to the shipment's destination, according to Cochrane.
The latest chapter in the postal flexibility saga was written in mid-January, when USPS launched "Commercial Plus" pricing to give sizable discounts to big customers of Express and Priority Mail. Express Mail users tendering at least 6,000 pieces a year will receive the equivalent of a 14.5-percent per-piece discount off retail rates. Priority Mail users who tender at least 100,000 pieces a year will get an 8.0-percent discount.
Rates on the rise
If the Postal Service is getting aggressive, it can't come soon enough for large parcel shippers. DHL vowed to be the lowpriced player, and, for the most part, it made good on its pledge. On average, its rates were 15 percent below comparable prices from FedEx and UPS, according to Hempstead Consulting.
Perhaps mindful of DHL's impending demise, UPS and FedEx rolled out 2009 pricing schedules that contained the largest year-over-year tariff increases in their long histories, says Hempstead Consulting. The Postal Service, for its part, also raised its rates for 2009.
Jerry Hempstead, head of the firm bearing his name and a former top sales executive for DHL and its predecessor, Airborne Express, says UPS and FedEx plotted their rate strategies knowing DHL customers would have few places to turn once the company announced last spring it would reduce its U.S. exposure.
UPS and FedEx were "privy in advance that DHL was going to exit and that the market would become a duopoly with the low-price leader eliminated," Hempstead says. "Therefore, they could announce higher general rate increases and make them stick." (DHL officials told the market in May they would restructure their U.S. operations, but denied that the company would pull out of the domestic U.S. parcel market altogether. Five months later, on Nov. 10, however, DHL announced that it would, in fact, discontinue its domestic operations.)
Mike Regan, CEO of TranzAct Technologies Inc., an Elmhurst, Ill.-based firm that also consults with parcel shippers, wrote soon after DHL announced in November that it would pull the plug in the United States that the parcel sector "has gone from being highly competitive to a duopoly. And you're kidding yourself if you don't think that FedEx and UPS understand how to take advantage of this condition."
UPS spokesman Ken Sternad dismisses as "misguided" any connection between his company's rate actions and DHL's U.S. plans. "Our rates were determined well before DHL announced its intentions to exit the market," he says. A FedEx spokesman did not reply to a request for comment.
Ted Scherck, president of The Colography Group Inc., an Atlanta-based consultancy that has worked with all four companies, says although FedEx and UPS knew of DHL's plans to scale back its U.S. service, they were unaware of DHL's intent to exit the market entirely. Scherck says he had believed DHL would stay in the United States but would stick to business-to-business deliveries serving about 14,000 ZIP codes instead of the current 50,000.
An unfair advantage?
One challenge facing USPS as it attempts to capitalize on DHL's retreat is that erstwhile DHL customers may have already left the station. Following DHL's Nov. 10 announcement, New York investment firm Wolfe Research polled more than 60 large and medium-sized companies that were significant DHL customers in 2008. The respondents said they had diverted 42 percent of their domestic volumes away from DHL by Sept. 30, nearly six weeks before DHL made its plans public.
Another issue for the Postal Service is that business that has migrated to UPS or FedEx may not be up for grabs for years. Hempstead says it is becoming commonplace for large parcel shippers to demand contracts three to five years in duration in order to ensure rate and service stability.
Still, there is little doubt that USPS brings unique advantages to the shipping table. As a quasi-governmental entity, it is exempted from tolls, parking fees and fines, and customs duties, rivals say. It is required to report income tax on earnings from competitive products, but according to Hempstead Consulting, it pays the tax back to itself. USPS does not pay fuel surcharges other than those levied by its consolidator partners. And unlike its competitors, the Postal Service (which is required by law to serve every address in America six days a week) does not levy surcharges on Saturday deliveries or on deliveries to remote or rural service areas.
The absence of USPS surcharges is no small matter. In what has become an annual ritual, its competitors either roll out new "accessorial" charges or expand existing ones. The carriers say the charges are needed to perform valueadded services and to cover the costs of serving outlying areas that offer little or no package density. But the charges can and do add up.
At UPS, carrier-imposed accessorial charges can account for 35 percent of a company's parcel shipping budget, according to Hempstead. Scherck of Colography Group says those estimates are conservative on an industrywide basis.
USPS's rivals, who have long complained the Postal Service uses its government-blessed monopoly on firstclass mail to subsidize its competitive portfolio, chafe at the privileges it receives. "That's the big reason why we have always had problems with their cries to be given freedom to compete in the marketplace," says Sternad, the UPS spokesman. "When you have those built-in pricing advantages, you are a formidable competitor, period."
Major player?
As time passes, what additional traction that USPS gains in the express parcel arena may be determined as much by its own mastery of the new universe as by the marketplace's perceptions of its capabilities.
"They are not too far away from becoming a major player on the commercial side," says Douglas Kahl, vice president, strategic initiatives for TranzAct Technologies, who has closely followed USPS. "Their biggest challenge will be to learn and understand the increased flexibility they now have at their disposal."
can the supply chain save a city?
It is incorporated as a "city," but it's really a small farming hamlet like hundreds of others dotting the state. It became a major air-cargo hub almost by accident after Airborne Express took over an abandoned Air Force base on the city's southeast side. Now, for the second time in less than 40 years, Wilmington, Ohio, finds itself staring into the economic abyss.
DHL's decision to exit domestic U.S. parcel operations and outsource its air services to rival UPS Inc. is expected to bring an end to DHL's operations at the Wilmington Air Park, the company's primary U.S. air hub and the largest employer in a seven-county region of southwest Ohio. All told, between 8,200 and 10,000 jobs are expected to be lost in the seven counties.
In Wilmington, which has a population of less than 12,000, one of every three households has someone employed at the facility. Most of the job losses will be at ABX Air, a local company that flew freighters for DHL and which would no longer be needed should UPS take over the flying for DHL. At this writing, DHL and UPS were still in negotiations. But if the two reach an agreement, the operations would be moved from Wilmington to UPS's main air hub in Louisville, Ky.
Not since the U.S. Air Force left in 1970, abandoning an air tanker refueling depot and leaving Wilmington to the weeds for a decade, has the community's future appeared so bleak. That time, Airborne Express came to its rescue. In 1980, it bought the property for the fire-sale price of about $100,000. After making the necessary improvements—including a $1 million investment to fence 700 acres to keep cattle and deer off the runway—Airborne made Wilmington its main air hub. During its tenure, Airborne continued to expand and modernize the air park, and as the facility grew, Wilmington grew along with it. In 2003, DHL acquired Airborne and the facility. DHL says it has invested another $250 million in the air park since the acquisition.
Location, location, location?
This time, though, there is apparently no air-cargo firm stepping into the breach. And despite Ohio's central location and proximity to multiple interstate highways, which have long made it a magnet for distribution services, there is considerable question as to whether Wilmington's pull is strong enough to attract a large shipper or supply chain service provider.
Richard Armstrong, chairman of supply chain research and consultancy Armstrong & Associates, has visited Wilmington and says the city's location is not suitable for shippers or third-party logistics service providers looking to leverage an Ohio market to build inter-regional or national exposure. Armstrong says businesses would prefer to locate warehouses or DCs near Interstates 70 or 80, highways that directly connect Ohio with Northeast and Southeast markets. By contrast, he says, Wilmington sits adjacent to Interstate 71, a relatively limited thoroughfare that runs between Cleveland and Louisville, Ky.
Armstrong adds that Ohio already faces a glut of available warehousing space in its major cities, and a state struggling to attract and retain industrial business hardly needs thousands of square feet of new supply that Wilmington would bring to the market. "There is empty warehousing in Cleveland. There is empty warehousing in Columbus. There is empty warehousing in Cincinnati. And Ohio is not gaining enough industrial base" to keep up, he says.
Jerry Hempstead, who was the top U.S. sales executive at DHL and at Airborne before retiring in 2006 to form his own consulting firm, agrees, saying Wilmington is too "far off the beaten path" to be a viable distribution location and that it would likely have been overlooked as a transportation locale had fate not intervened.
Robert G. Brazier, who was Airborne's president until he retired in 2002, sees it differently. He says the air park would be a tremendous asset to any buyer because of all the capital improvements made to modernize it. "I cannot imagine this place is going to sit empty," he says.
Uncertain future
For its part, the city is undeterred. It has formed a task force aimed at re-marketing the park. On Dec. 19, dozens of businesses— though none in the supply chain realm—came to examine the facility. By Jan. 9, written expressions of interest were due to be filed with the city. Wilmington holds out hope that DHL, which will continue to handle international shipments moving to and from the United States, will use the park as a base for those operations, though speculation is that the company will move those functions 40 miles away to Cincinnati or to Louisville.
As Wilmington and its citizens brace for an uncertain future, reminiscing of better times comes easy. For example, there is an oft-told tale of the pig farmer and the airplanes. The pig farm was located about a mile south of the runway Airborne used for its sorting operations. Each night, agriculture collided with commerce, with the incessant whine of aircraft engines depriving the pigs of sleep and wreaking havoc on the farmer's business. But rather than risk alienating Airborne by complaining to the carrier or to the city, he moved his farm to another location 10 miles away.
"The pig farm was there before we were, and it was the farmer's livelihood. Yet he was the one who left," says Brazier. "That was how much Airborne meant to this town."
Congestion on U.S. highways is costing the trucking industry big, according to research from the American Transportation Research Institute (ATRI), released today.
The group found that traffic congestion on U.S. highways added $108.8 billion in costs to the trucking industry in 2022, a record high. The information comes from ATRI’s Cost of Congestion study, which is part of the organization’s ongoing highway performance measurement research.
Total hours of congestion fell slightly compared to 2021 due to softening freight market conditions, but the cost of operating a truck increased at a much higher rate, according to the research. As a result, the overall cost of congestion increased by 15% year-over-year—a level equivalent to more than 430,000 commercial truck drivers sitting idle for one work year and an average cost of $7,588 for every registered combination truck.
The analysis also identified metropolitan delays and related impacts, showing that the top 10 most-congested states each experienced added costs of more than $8 billion. That list was led by Texas, at $9.17 billion in added costs; California, at $8.77 billion; and Florida, $8.44 billion. Rounding out the top 10 list were New York, Georgia, New Jersey, Illinois, Pennsylvania, Louisiana, and Tennessee. Combined, the top 10 states account for more than half of the trucking industry’s congestion costs nationwide—52%, according to the research.
The metro areas with the highest congestion costs include New York City, $6.68 billion; Miami, $3.2 billion; and Chicago, $3.14 billion.
ATRI’s analysis also found that the trucking industry wasted more than 6.4 billion gallons of diesel fuel in 2022 due to congestion, resulting in additional fuel costs of $32.1 billion.
ATRI used a combination of data sources, including its truck GPS database and Operational Costs study benchmarks, to calculate the impacts of trucking delays on major U.S. roadways.
There’s a photo from 1971 that John Kent, professor of supply chain management at the University of Arkansas, likes to show. It’s of a shaggy-haired 18-year-old named Glenn Cowan grinning at three-time world table tennis champion Zhuang Zedong, while holding a silk tapestry Zhuang had just given him. Cowan was a member of the U.S. table tennis team who participated in the 1971 World Table Tennis Championships in Nagoya, Japan. Story has it that one morning, he overslept and missed his bus to the tournament and had to hitch a ride with the Chinese national team and met and connected with Zhuang.
Cowan and Zhuang’s interaction led to an invitation for the U.S. team to visit China. At the time, the two countries were just beginning to emerge from a 20-year period of decidedly frosty relations, strict travel bans, and trade restrictions. The highly publicized trip signaled a willingness on both sides to renew relations and launched the term “pingpong diplomacy.”
Kent, who is a senior fellow at the George H. W. Bush Foundation for U.S.-China Relations, believes the photograph is a good reminder that some 50-odd years ago, the economies of the United States and China were not as tightly interwoven as they are today. At the time, the Nixon administration was looking to form closer political and economic ties between the two countries in hopes of reducing chances of future conflict (and to weaken alliances among Communist countries).
The signals coming out of Washington and Beijing are now, of course, much different than they were in the early 1970s. Instead of advocating for better relations, political rhetoric focuses on the need for the U.S. to “decouple” from China. Both Republicans and Democrats have warned that the U.S. economy is too dependent on goods manufactured in China. They see this dependency as a threat to economic strength, American jobs, supply chain resiliency, and national security.
Supply chain professionals, however, know that extricating ourselves from our reliance on Chinese manufacturing is easier said than done. Many pundits push for a “China + 1” strategy, where companies diversify their manufacturing and sourcing options beyond China. But in reality, that “plus one” is often a Chinese company operating in a different country or a non-Chinese manufacturer that is still heavily dependent on material or subcomponents made in China.
This is the problem when supply chain decisions are made on a global scale without input from supply chain professionals. In an article in the Arkansas Democrat-Gazette, Kent argues that, “The discussions on supply chains mainly take place between government officials who typically bring many other competing issues and agendas to the table. Corporate entities—the individuals and companies directly impacted by supply chains—tend to be under-represented in the conversation.”
Kent is a proponent of what he calls “supply chain diplomacy,” where experts from academia and industry from the U.S. and China work collaboratively to create better, more efficient global supply chains. Take, for example, the “Peace Beans” project that Kent is involved with. This project, jointly formed by Zhejiang University and the Bush China Foundation, proposes balancing supply chains by exporting soybeans from Arkansas to tofu producers in China’s Yunnan province, and, in return, importing coffee beans grown in Yunnan to coffee roasters in Arkansas. Kent believes the operation could even use the same transportation equipment.
The benefits of working collaboratively—instead of continuing to build friction in the supply chain through tariffs and adversarial relationships—are numerous, according to Kent and his colleagues. They believe it would be much better if the two major world economies worked together on issues like global inflation, climate change, and artificial intelligence.
And such relations could play a significant role in strengthening world peace, particularly in light of ongoing tensions over Taiwan. Because, as Kent writes, “The 19th-century idea that ‘When goods don’t cross borders, soldiers will’ is as true today as ever. Perhaps more so.”
Hyster-Yale Materials Handling today announced its plans to fulfill the domestic manufacturing requirements of the Build America, Buy America (BABA) Act for certain portions of its lineup of forklift trucks and container handling equipment.
That means the Greenville, North Carolina-based company now plans to expand its existing American manufacturing with a targeted set of high-capacity models, including electric options, that align with the needs of infrastructure projects subject to BABA requirements. The company’s plans include determining the optimal production location in the United States, strategically expanding sourcing agreements to meet local material requirements, and further developing electric power options for high-capacity equipment.
As a part of the 2021 Infrastructure Investment and Jobs Act, the BABA Act aims to increase the use of American-made materials in federally funded infrastructure projects across the U.S., Hyster-Yale says. It was enacted as part of a broader effort to boost domestic manufacturing and economic growth, and mandates that federal dollars allocated to infrastructure – such as roads, bridges, ports and public transit systems – must prioritize materials produced in the USA, including critical items like steel, iron and various construction materials.
Hyster-Yale’s footprint in the U.S. is spread across 10 locations, including three manufacturing facilities.
“Our leadership is fully invested in meeting the needs of businesses that require BABA-compliant material handling solutions,” Tony Salgado, Hyster-Yale’s chief operating officer, said in a release. “We are working to partner with our key domestic suppliers, as well as identifying how best to leverage our own American manufacturing footprint to deliver a competitive solution for our customers and stakeholders. But beyond mere compliance, and in line with the many areas of our business where we are evolving to better support our customers, our commitment remains steadfast. We are dedicated to delivering industry-leading standards in design, durability and performance — qualities that have become synonymous with our brands worldwide and that our customers have come to rely on and expect.”
In a separate move, the U.S. Environmental Protection Agency (EPA) also gave its approval for the state to advance its Heavy-Duty Omnibus Rule, which is crafted to significantly reduce smog-forming nitrogen oxide (NOx) emissions from new heavy-duty, diesel-powered trucks.
Both rules are intended to deliver health benefits to California citizens affected by vehicle pollution, according to the environmental group Earthjustice. If the state gets federal approval for the final steps to become law, the rules mean that cars on the road in California will largely be zero-emissions a generation from now in the 2050s, accounting for the average vehicle lifespan of vehicles with internal combustion engine (ICE) power sold before that 2035 date.
“This might read like checking a bureaucratic box, but EPA’s approval is a critical step forward in protecting our lungs from pollution and our wallets from the expenses of combustion fuels,” Paul Cort, director of Earthjustice’s Right To Zero campaign, said in a release. “The gradual shift in car sales to zero-emissions models will cut smog and household costs while growing California’s clean energy workforce. Cutting truck pollution will help clear our skies of smog. EPA should now approve the remaining authorization requests from California to allow the state to clean its air and protect its residents.”
However, the truck drivers' industry group Owner-Operator Independent Drivers Association (OOIDA) pushed back against the federal decision allowing the Omnibus Low-NOx rule to advance. "The Omnibus Low-NOx waiver for California calls into question the policymaking process under the Biden administration's EPA. Purposefully injecting uncertainty into a $588 billion American industry is bad for our economy and makes no meaningful progress towards purported environmental goals," (OOIDA) President Todd Spencer said in a release. "EPA's credibility outside of radical environmental circles would have been better served by working with regulated industries rather than ramming through last-minute special interest favors. We look forward to working with the Trump administration's EPA in good faith towards achievable environmental outcomes.”
Editor's note:This article was revised on December 18 to add reaction from OOIDA.
A Canadian startup that provides AI-powered logistics solutions has gained $5.5 million in seed funding to support its concept of creating a digital platform for global trade, according to Toronto-based Starboard.
The round was led by Eclipse, with participation from previous backers Garuda Ventures and Everywhere Ventures. The firm says it will use its new backing to expand its engineering team in Toronto and accelerate its AI-driven product development to simplify supply chain complexities.
According to Starboard, the logistics industry is under immense pressure to adapt to the growing complexity of global trade, which has hit recent hurdles such as the strike at U.S. east and gulf coast ports. That situation calls for innovative solutions to streamline operations and reduce costs for operators.
As a potential solution, Starboard offers its flagship product, which it defines as an AI-based transportation management system (TMS) and rate management system that helps mid-sized freight forwarders operate more efficiently and win more business. More broadly, Starboard says it is building the virtual infrastructure for global trade, allowing freight companies to leverage AI and machine learning to optimize operations such as processing shipments in real time, reconciling invoices, and following up on payments.
"This investment is a pivotal step in our mission to unlock the power of AI for our customers," said Sumeet Trehan, Co-Founder and CEO of Starboard. "Global trade has long been plagued by inefficiencies that drive up costs and reduce competitiveness. Our platform is designed to empower SMB freight forwarders—the backbone of more than $20 trillion in global trade and $1 trillion in logistics spend—with the tools they need to thrive in this complex ecosystem."