a series of fortunate events: interview with Susan Rider
Susan Rider was running an ad agency when a fortuitous conversation with a banker changed the course of her career. What followed was a curious journey that has taken her to the top of the supply chain profession.
Mitch Mac Donald has more than 30 years of experience in both the newspaper and magazine businesses. He has covered the logistics and supply chain fields since 1988. Twice named one of the Top 10 Business Journalists in the U.S., he has served in a multitude of editorial and publishing roles. The leading force behind the launch of Supply Chain Management Review, he was that brand's founding publisher and editorial director from 1997 to 2000. Additionally, he has served as news editor, chief editor, publisher and editorial director of Logistics Management, as well as publisher of Modern Materials Handling. Mitch is also the president and CEO of Agile Business Media, LLC, the parent company of DC VELOCITY and CSCMP's Supply Chain Quarterly.
How does someone who started out in the radio business end up as the head of a consulting firm specializing in marketing, operations, and the supply chain? In Susan Rider's case, it was simply a series of fortunate events. That early job in radio led to a marketing job in banking, which eventually led her to Unarco Material Handling, where she first became acquainted with the supply chain world. From there, she went on to become a specialist in order picking technology at Real Time Solutions before moving over to the software side, serving as an executive for both Manhattan Associates and RedPrairie.
Today, she runs her own consulting firm, Upton, Ky.-based Rider & Associates, where she's able to draw upon her varied background in material handling systems, the enabling software, customer service, training, and marketing. As she puts it, "I can come into a facility and see which pieces and parts are broken and which pieces and parts need to be developed more. I see my role as a valued, trusted adviser—someone who helps the client put together the right pieces and parts to become more effective."
Rider, who has over two decades' experience in the logistics and supply chain fields, has long been active in industry associations. She is a past chairman of the Material Handling Industry of America's Logistics Execution Systems Association product council (now known as the Supply Chain Execution Systems & Technologies Group) and a past president of the Warehousing Education and Research Council (WERC), where she also served on the board of directors for eight years. She currently has a seat on the board of directors of the Council of Supply Chain Management Professionals (CSCMP).
She met last month with DC VELOCITY Group Editorial Director Mitch Mac Donald for a wide-ranging discussion that touched on her unorthodox career path, the secrets to managing a workforce of millennials, and her uncanny resemblance to Bette Midler.
Q: Your career path is more than a little unique. So I guess the question is, how did a nice person like you end up in a business like this?
A: I have asked myself that many times. My professional career has done kind of an about face over time. I started in radio, and I really loved it. Then I went into banking as a marketing director, and I loved banking. I left the banking world and started my own advertising/ marketing agency. I was in Springfield, Tenn., at the time, and a material handling company opened its new corporate marketing offices there. The president of the bank I had worked at told me about the company and suggested I send them a résumé. The company was Unarco Material Handling. I went to work there in 1989, and that's how I entered this wonderful world of supply chain and logistics—in the rack and shelving business under Unarco.
Q: So the industry found you rather than your seeking it out?
A: Exactly. And when I got into the industry, it seemed like it was about 99.9 percent men! It was quite interesting. I ended up taking over training for Unarco, so I traveled the country training distributors on storage racks and the applications of storage racks and how to make your warehouse design more efficient and more effective. I remember walking into these meetings where there were 150 men sitting there. I'm talking to them about buckling and structural rack capacities. Somebody would raise his or her hand and say, "Has anybody ever told you that you look like Bette Midler?" I would be like, "OK, what does that have to do with structural rack?"
Q: Not much. You do look a lot like Bette Midler, though.
A: I know, and I still get that a lot.
Q: Now, back to business. How did you like your work training distributors?
A: I loved the training part, but always talking about racks got kind of boring over time. When I spent time in distribution centers for clients, I could see that the real pain point for the operations folks was order picking. I became really intrigued with pick-to-light technology. So then I became the pick-to-light lady. I went across the country educating people on pick-tolight technology and how automation would help them. I was at Real Time Solutions in that role for many years. In 2000, they were bought out. I left and went to Manhattan Associates. That's when I realized that, OK; material handling products can only be as good as the technology running them. I later left Manhattan and went to RedPrairie. After two whirlwind years at RedPrairie, I opened up my own consulting company.
Q: Your unique background must serve you well in that capacity. You not only understand the minutiae of rack specifications and so on and so forth, but you also have the capability to step back and see how all the parts interconnect. Would you agree?
A: Absolutely. I think that's one of the things that make me unique among consultants and actually, unique in the industry. There are not very many people who have the total material handling background coupled with an enabling software background and then the customer service/marketing aspect of it. I can come into a facility and see which pieces and parts are broken and which pieces and parts need to be developed more. I see my role in what I'm doing now as a valued, trusted adviser— someone who helps the client put together the right pieces and parts to become more effective. That is what I love doing.
Q: Tell us more about Rider & Associates and the services you bring to the market.
A: Our clients range from the very small to the very big. On the big side, Dollar General is a good example. They have been one of our clients for years. On the other end of the spectrum, I am working right now with a very small company that had a 30,000-square-foot facility and no idea what a supply chain was supposed to look like.
We do everything from handling, selection, and supplier connection (because sometimes clients don't realize what they need) to software selection and software program management. One thing that I really enjoy is doing operational audits—going into a facility and walking around, spending a day or two on all three shifts. I love the night shift because you find out all kinds of things on the night shift. Most consultants don't even come to the night shift. But for me, spending some time on the night shift is a priority. I go in looking at how simple things, little golden nuggets, in your facility can increase productivity and efficiency 10 to 30 percent.
We are also focused a lot on training. I get so frustrated at facilities when they don't focus at all on training. Usually when they want to cut the budget, they cut it in training. Then they wonder why they have massive employee turnover and why they aren't very efficient. It's because they haven't focused on the elements that they need to focus on in order to become successful. Training is huge.
Q: Isn't that also a big part of the problem when a company is disappointed with the ROI on, say, a major technological investment?
A: You are absolutely right.
Q: They spent a gazillion dollars on a system. The system was properly specified. It serves their needs perfectly. It was installed correctly. But they never showed the line workers how to use it.
A: That's sadly very typical. They may focus on—and provide funding for—training at the beginning of the process, but unfortunately in today's distribution centers, your turnover rate is anywhere from 40 to 80 percent a year. So you have to have a training budget every single year. I suggest that companies go through a training process—and a validation of the value of the training being provided—every six months. That is where the rubber hits the road. Everybody learns a different way. I am into "feel, touch, see training," then validating that the training stuck. If it didn't, then we go in and do some individual coaching to make sure that they have the tools to do their jobs properly.
But to your specific question, you are absolutely right. People spend millions and millions of dollars on software and don't invest in training year after year. Three to six years later, when they go back and do an audit of that system, they often realize that they're only using maybe 30 to 40 percent of the functionality that they paid all those millions of dollars for.
Q: I know another of your company's specialties is helping clients with recruitment and retention. What are some of the key issues there?
A: The first part of the problem is that many companies still don't realize they are going to have to get creative to attract people. The new generation workforce, some call them the "millennials," are a different breed of people. Companies need to realize that, and they need to understand that if they don't take steps to make their workplace attractive to millennials, they face extinction. They just need to be more creative. How do I attract these people? How do I need to change the way we do things?
There is a Fortune 50 company where they still wear shirts and ties to work at the manager level in a distribution center, in manufacturing. They are an old company that has not evolved with the millennials. I don't see very many millennials saying, "Woo-hoo, I want to go to work for that company and wear a shirt and tie every day." Most of those kids never, ever want to wear a tie. The times aren't just changing, they have already changed.
Q: So what do these companies need to do?
A: Recognize that things have changed and be willing to change the way their positions are structured to accommodate that. For instance, consider the employee who wants to shift to being a full-time mother, or what we would traditionally call a housewife. There is a big trend among women executives who are burning out. They want to shift their focus to be a bit more about being a mother and a bit less about being a business professional. They are in their early 30s and they're saying, "I don't want to do this anymore. I want to take Johnny and Sally to school every day and then maybe do something in between."Well, what's wrong with that?
A smart company will hire them to come in for three or four hours a day while little Johnny is at school. Companies need to be willing to make those kinds of accommodations if they want to keep the best and brightest folks working for them.
On the other end of the spectrum, I think one of the things that's going to be a huge trend for the future is the development and acceptance of jobs that attract folks who are nearing traditional retirement age but don't want to retire fully. As they approach retirement, the Baby Boomers want to stay active. They still want to be involved, but they don't necessarily want to go to work every single day. They don't want to go to work at 8 o'clock every morning, but they still want to work three to four hours a day. That is going to be a huge labor pool, and companies will need to adjust their policies and their structure if they want to take advantage of it. There's a lot of talent and expertise that "retires" from the workforce every year. Smart companies will come up with unique and innovative ways to keep those people involved.
Q: What are your thoughts on the future of the logistics profession?
A: I think the future is bright for this field. I think there is an abundance of opportunities, and the way you discover those opportunities is by staying involved. One thing that has served me well is that I am a sponge. I am open to almost everything. I do about 10 to 20 different trade shows or conferences a year. I talk to people about how they're doing things and what they're doing and what are some of the new concepts. I just soak up what is going on because it is moving so quickly today. Yesterday's solutions are not going to solve today's problems. We have to be open. Things are moving so quickly we have to make sure we stay relevant and remain curious about the new solutions, the new concepts, or the new procedures and stay totally open to what's going on.
Congestion on U.S. highways is costing the trucking industry big, according to research from the American Transportation Research Institute (ATRI), released today.
The group found that traffic congestion on U.S. highways added $108.8 billion in costs to the trucking industry in 2022, a record high. The information comes from ATRI’s Cost of Congestion study, which is part of the organization’s ongoing highway performance measurement research.
Total hours of congestion fell slightly compared to 2021 due to softening freight market conditions, but the cost of operating a truck increased at a much higher rate, according to the research. As a result, the overall cost of congestion increased by 15% year-over-year—a level equivalent to more than 430,000 commercial truck drivers sitting idle for one work year and an average cost of $7,588 for every registered combination truck.
The analysis also identified metropolitan delays and related impacts, showing that the top 10 most-congested states each experienced added costs of more than $8 billion. That list was led by Texas, at $9.17 billion in added costs; California, at $8.77 billion; and Florida, $8.44 billion. Rounding out the top 10 list were New York, Georgia, New Jersey, Illinois, Pennsylvania, Louisiana, and Tennessee. Combined, the top 10 states account for more than half of the trucking industry’s congestion costs nationwide—52%, according to the research.
The metro areas with the highest congestion costs include New York City, $6.68 billion; Miami, $3.2 billion; and Chicago, $3.14 billion.
ATRI’s analysis also found that the trucking industry wasted more than 6.4 billion gallons of diesel fuel in 2022 due to congestion, resulting in additional fuel costs of $32.1 billion.
ATRI used a combination of data sources, including its truck GPS database and Operational Costs study benchmarks, to calculate the impacts of trucking delays on major U.S. roadways.
There’s a photo from 1971 that John Kent, professor of supply chain management at the University of Arkansas, likes to show. It’s of a shaggy-haired 18-year-old named Glenn Cowan grinning at three-time world table tennis champion Zhuang Zedong, while holding a silk tapestry Zhuang had just given him. Cowan was a member of the U.S. table tennis team who participated in the 1971 World Table Tennis Championships in Nagoya, Japan. Story has it that one morning, he overslept and missed his bus to the tournament and had to hitch a ride with the Chinese national team and met and connected with Zhuang.
Cowan and Zhuang’s interaction led to an invitation for the U.S. team to visit China. At the time, the two countries were just beginning to emerge from a 20-year period of decidedly frosty relations, strict travel bans, and trade restrictions. The highly publicized trip signaled a willingness on both sides to renew relations and launched the term “pingpong diplomacy.”
Kent, who is a senior fellow at the George H. W. Bush Foundation for U.S.-China Relations, believes the photograph is a good reminder that some 50-odd years ago, the economies of the United States and China were not as tightly interwoven as they are today. At the time, the Nixon administration was looking to form closer political and economic ties between the two countries in hopes of reducing chances of future conflict (and to weaken alliances among Communist countries).
The signals coming out of Washington and Beijing are now, of course, much different than they were in the early 1970s. Instead of advocating for better relations, political rhetoric focuses on the need for the U.S. to “decouple” from China. Both Republicans and Democrats have warned that the U.S. economy is too dependent on goods manufactured in China. They see this dependency as a threat to economic strength, American jobs, supply chain resiliency, and national security.
Supply chain professionals, however, know that extricating ourselves from our reliance on Chinese manufacturing is easier said than done. Many pundits push for a “China + 1” strategy, where companies diversify their manufacturing and sourcing options beyond China. But in reality, that “plus one” is often a Chinese company operating in a different country or a non-Chinese manufacturer that is still heavily dependent on material or subcomponents made in China.
This is the problem when supply chain decisions are made on a global scale without input from supply chain professionals. In an article in the Arkansas Democrat-Gazette, Kent argues that, “The discussions on supply chains mainly take place between government officials who typically bring many other competing issues and agendas to the table. Corporate entities—the individuals and companies directly impacted by supply chains—tend to be under-represented in the conversation.”
Kent is a proponent of what he calls “supply chain diplomacy,” where experts from academia and industry from the U.S. and China work collaboratively to create better, more efficient global supply chains. Take, for example, the “Peace Beans” project that Kent is involved with. This project, jointly formed by Zhejiang University and the Bush China Foundation, proposes balancing supply chains by exporting soybeans from Arkansas to tofu producers in China’s Yunnan province, and, in return, importing coffee beans grown in Yunnan to coffee roasters in Arkansas. Kent believes the operation could even use the same transportation equipment.
The benefits of working collaboratively—instead of continuing to build friction in the supply chain through tariffs and adversarial relationships—are numerous, according to Kent and his colleagues. They believe it would be much better if the two major world economies worked together on issues like global inflation, climate change, and artificial intelligence.
And such relations could play a significant role in strengthening world peace, particularly in light of ongoing tensions over Taiwan. Because, as Kent writes, “The 19th-century idea that ‘When goods don’t cross borders, soldiers will’ is as true today as ever. Perhaps more so.”
Hyster-Yale Materials Handling today announced its plans to fulfill the domestic manufacturing requirements of the Build America, Buy America (BABA) Act for certain portions of its lineup of forklift trucks and container handling equipment.
That means the Greenville, North Carolina-based company now plans to expand its existing American manufacturing with a targeted set of high-capacity models, including electric options, that align with the needs of infrastructure projects subject to BABA requirements. The company’s plans include determining the optimal production location in the United States, strategically expanding sourcing agreements to meet local material requirements, and further developing electric power options for high-capacity equipment.
As a part of the 2021 Infrastructure Investment and Jobs Act, the BABA Act aims to increase the use of American-made materials in federally funded infrastructure projects across the U.S., Hyster-Yale says. It was enacted as part of a broader effort to boost domestic manufacturing and economic growth, and mandates that federal dollars allocated to infrastructure – such as roads, bridges, ports and public transit systems – must prioritize materials produced in the USA, including critical items like steel, iron and various construction materials.
Hyster-Yale’s footprint in the U.S. is spread across 10 locations, including three manufacturing facilities.
“Our leadership is fully invested in meeting the needs of businesses that require BABA-compliant material handling solutions,” Tony Salgado, Hyster-Yale’s chief operating officer, said in a release. “We are working to partner with our key domestic suppliers, as well as identifying how best to leverage our own American manufacturing footprint to deliver a competitive solution for our customers and stakeholders. But beyond mere compliance, and in line with the many areas of our business where we are evolving to better support our customers, our commitment remains steadfast. We are dedicated to delivering industry-leading standards in design, durability and performance — qualities that have become synonymous with our brands worldwide and that our customers have come to rely on and expect.”
In a separate move, the U.S. Environmental Protection Agency (EPA) also gave its approval for the state to advance its Heavy-Duty Omnibus Rule, which is crafted to significantly reduce smog-forming nitrogen oxide (NOx) emissions from new heavy-duty, diesel-powered trucks.
Both rules are intended to deliver health benefits to California citizens affected by vehicle pollution, according to the environmental group Earthjustice. If the state gets federal approval for the final steps to become law, the rules mean that cars on the road in California will largely be zero-emissions a generation from now in the 2050s, accounting for the average vehicle lifespan of vehicles with internal combustion engine (ICE) power sold before that 2035 date.
“This might read like checking a bureaucratic box, but EPA’s approval is a critical step forward in protecting our lungs from pollution and our wallets from the expenses of combustion fuels,” Paul Cort, director of Earthjustice’s Right To Zero campaign, said in a release. “The gradual shift in car sales to zero-emissions models will cut smog and household costs while growing California’s clean energy workforce. Cutting truck pollution will help clear our skies of smog. EPA should now approve the remaining authorization requests from California to allow the state to clean its air and protect its residents.”
However, the truck drivers' industry group Owner-Operator Independent Drivers Association (OOIDA) pushed back against the federal decision allowing the Omnibus Low-NOx rule to advance. "The Omnibus Low-NOx waiver for California calls into question the policymaking process under the Biden administration's EPA. Purposefully injecting uncertainty into a $588 billion American industry is bad for our economy and makes no meaningful progress towards purported environmental goals," (OOIDA) President Todd Spencer said in a release. "EPA's credibility outside of radical environmental circles would have been better served by working with regulated industries rather than ramming through last-minute special interest favors. We look forward to working with the Trump administration's EPA in good faith towards achievable environmental outcomes.”
Editor's note:This article was revised on December 18 to add reaction from OOIDA.
Global trade will see a moderate rebound in 2025, likely growing by 3.6% in volume terms, helped by companies restocking and households renewing purchases of durable goods while reducing spending on services, according to a forecast from trade credit insurer Allianz Trade.
The end of the year for 2024 will also likely be supported by companies rushing to ship goods in anticipation of the higher tariffs likely to be imposed by the coming Trump administration, and other potential disruptions in the coming quarters, the report said.
However, that tailwind for global trade will likely shift to a headwind once the effects of a renewed but contained trade war are felt from the second half of 2025 and in full in 2026. As a result, Allianz Trade has throttled back its predictions, saying that global trade in volume will grow by 2.8% in 2025 (reduced by 0.2 percentage points vs. its previous forecast) and 2.3% in 2026 (reduced by 0.5 percentage points).
The same logic applies to Allianz Trade’s forecast for export prices in U.S. dollars, which the firm has now revised downward to predict growth reaching 2.3% in 2025 (reduced by 1.7 percentage points) and 4.1% in 2026 (reduced by 0.8 percentage points).
In the meantime, the rush to frontload imports into the U.S. is giving freight carriers an early Christmas present. According to Allianz Trade, data released last week showed Chinese exports rising by a robust 6.7% y/y in November. And imports of some consumer goods that have been threatened with a likely 25% tariff under the new Trump administration have outperformed even more, growing by nearly 20% y/y on average between July and September.