a series of fortunate events: interview with Susan Rider
Susan Rider was running an ad agency when a fortuitous conversation with a banker changed the course of her career. What followed was a curious journey that has taken her to the top of the supply chain profession.
Mitch Mac Donald has more than 30 years of experience in both the newspaper and magazine businesses. He has covered the logistics and supply chain fields since 1988. Twice named one of the Top 10 Business Journalists in the U.S., he has served in a multitude of editorial and publishing roles. The leading force behind the launch of Supply Chain Management Review, he was that brand's founding publisher and editorial director from 1997 to 2000. Additionally, he has served as news editor, chief editor, publisher and editorial director of Logistics Management, as well as publisher of Modern Materials Handling. Mitch is also the president and CEO of Agile Business Media, LLC, the parent company of DC VELOCITY and CSCMP's Supply Chain Quarterly.
How does someone who started out in the radio business end up as the head of a consulting firm specializing in marketing, operations, and the supply chain? In Susan Rider's case, it was simply a series of fortunate events. That early job in radio led to a marketing job in banking, which eventually led her to Unarco Material Handling, where she first became acquainted with the supply chain world. From there, she went on to become a specialist in order picking technology at Real Time Solutions before moving over to the software side, serving as an executive for both Manhattan Associates and RedPrairie.
Today, she runs her own consulting firm, Upton, Ky.-based Rider & Associates, where she's able to draw upon her varied background in material handling systems, the enabling software, customer service, training, and marketing. As she puts it, "I can come into a facility and see which pieces and parts are broken and which pieces and parts need to be developed more. I see my role as a valued, trusted adviser—someone who helps the client put together the right pieces and parts to become more effective."
Rider, who has over two decades' experience in the logistics and supply chain fields, has long been active in industry associations. She is a past chairman of the Material Handling Industry of America's Logistics Execution Systems Association product council (now known as the Supply Chain Execution Systems & Technologies Group) and a past president of the Warehousing Education and Research Council (WERC), where she also served on the board of directors for eight years. She currently has a seat on the board of directors of the Council of Supply Chain Management Professionals (CSCMP).
She met last month with DC VELOCITY Group Editorial Director Mitch Mac Donald for a wide-ranging discussion that touched on her unorthodox career path, the secrets to managing a workforce of millennials, and her uncanny resemblance to Bette Midler.
Q: Your career path is more than a little unique. So I guess the question is, how did a nice person like you end up in a business like this?
A: I have asked myself that many times. My professional career has done kind of an about face over time. I started in radio, and I really loved it. Then I went into banking as a marketing director, and I loved banking. I left the banking world and started my own advertising/ marketing agency. I was in Springfield, Tenn., at the time, and a material handling company opened its new corporate marketing offices there. The president of the bank I had worked at told me about the company and suggested I send them a résumé. The company was Unarco Material Handling. I went to work there in 1989, and that's how I entered this wonderful world of supply chain and logistics—in the rack and shelving business under Unarco.
Q: So the industry found you rather than your seeking it out?
A: Exactly. And when I got into the industry, it seemed like it was about 99.9 percent men! It was quite interesting. I ended up taking over training for Unarco, so I traveled the country training distributors on storage racks and the applications of storage racks and how to make your warehouse design more efficient and more effective. I remember walking into these meetings where there were 150 men sitting there. I'm talking to them about buckling and structural rack capacities. Somebody would raise his or her hand and say, "Has anybody ever told you that you look like Bette Midler?" I would be like, "OK, what does that have to do with structural rack?"
Q: Not much. You do look a lot like Bette Midler, though.
A: I know, and I still get that a lot.
Q: Now, back to business. How did you like your work training distributors?
A: I loved the training part, but always talking about racks got kind of boring over time. When I spent time in distribution centers for clients, I could see that the real pain point for the operations folks was order picking. I became really intrigued with pick-to-light technology. So then I became the pick-to-light lady. I went across the country educating people on pick-tolight technology and how automation would help them. I was at Real Time Solutions in that role for many years. In 2000, they were bought out. I left and went to Manhattan Associates. That's when I realized that, OK; material handling products can only be as good as the technology running them. I later left Manhattan and went to RedPrairie. After two whirlwind years at RedPrairie, I opened up my own consulting company.
Q: Your unique background must serve you well in that capacity. You not only understand the minutiae of rack specifications and so on and so forth, but you also have the capability to step back and see how all the parts interconnect. Would you agree?
A: Absolutely. I think that's one of the things that make me unique among consultants and actually, unique in the industry. There are not very many people who have the total material handling background coupled with an enabling software background and then the customer service/marketing aspect of it. I can come into a facility and see which pieces and parts are broken and which pieces and parts need to be developed more. I see my role in what I'm doing now as a valued, trusted adviser— someone who helps the client put together the right pieces and parts to become more effective. That is what I love doing.
Q: Tell us more about Rider & Associates and the services you bring to the market.
A: Our clients range from the very small to the very big. On the big side, Dollar General is a good example. They have been one of our clients for years. On the other end of the spectrum, I am working right now with a very small company that had a 30,000-square-foot facility and no idea what a supply chain was supposed to look like.
We do everything from handling, selection, and supplier connection (because sometimes clients don't realize what they need) to software selection and software program management. One thing that I really enjoy is doing operational audits—going into a facility and walking around, spending a day or two on all three shifts. I love the night shift because you find out all kinds of things on the night shift. Most consultants don't even come to the night shift. But for me, spending some time on the night shift is a priority. I go in looking at how simple things, little golden nuggets, in your facility can increase productivity and efficiency 10 to 30 percent.
We are also focused a lot on training. I get so frustrated at facilities when they don't focus at all on training. Usually when they want to cut the budget, they cut it in training. Then they wonder why they have massive employee turnover and why they aren't very efficient. It's because they haven't focused on the elements that they need to focus on in order to become successful. Training is huge.
Q: Isn't that also a big part of the problem when a company is disappointed with the ROI on, say, a major technological investment?
A: You are absolutely right.
Q: They spent a gazillion dollars on a system. The system was properly specified. It serves their needs perfectly. It was installed correctly. But they never showed the line workers how to use it.
A: That's sadly very typical. They may focus on—and provide funding for—training at the beginning of the process, but unfortunately in today's distribution centers, your turnover rate is anywhere from 40 to 80 percent a year. So you have to have a training budget every single year. I suggest that companies go through a training process—and a validation of the value of the training being provided—every six months. That is where the rubber hits the road. Everybody learns a different way. I am into "feel, touch, see training," then validating that the training stuck. If it didn't, then we go in and do some individual coaching to make sure that they have the tools to do their jobs properly.
But to your specific question, you are absolutely right. People spend millions and millions of dollars on software and don't invest in training year after year. Three to six years later, when they go back and do an audit of that system, they often realize that they're only using maybe 30 to 40 percent of the functionality that they paid all those millions of dollars for.
Q: I know another of your company's specialties is helping clients with recruitment and retention. What are some of the key issues there?
A: The first part of the problem is that many companies still don't realize they are going to have to get creative to attract people. The new generation workforce, some call them the "millennials," are a different breed of people. Companies need to realize that, and they need to understand that if they don't take steps to make their workplace attractive to millennials, they face extinction. They just need to be more creative. How do I attract these people? How do I need to change the way we do things?
There is a Fortune 50 company where they still wear shirts and ties to work at the manager level in a distribution center, in manufacturing. They are an old company that has not evolved with the millennials. I don't see very many millennials saying, "Woo-hoo, I want to go to work for that company and wear a shirt and tie every day." Most of those kids never, ever want to wear a tie. The times aren't just changing, they have already changed.
Q: So what do these companies need to do?
A: Recognize that things have changed and be willing to change the way their positions are structured to accommodate that. For instance, consider the employee who wants to shift to being a full-time mother, or what we would traditionally call a housewife. There is a big trend among women executives who are burning out. They want to shift their focus to be a bit more about being a mother and a bit less about being a business professional. They are in their early 30s and they're saying, "I don't want to do this anymore. I want to take Johnny and Sally to school every day and then maybe do something in between."Well, what's wrong with that?
A smart company will hire them to come in for three or four hours a day while little Johnny is at school. Companies need to be willing to make those kinds of accommodations if they want to keep the best and brightest folks working for them.
On the other end of the spectrum, I think one of the things that's going to be a huge trend for the future is the development and acceptance of jobs that attract folks who are nearing traditional retirement age but don't want to retire fully. As they approach retirement, the Baby Boomers want to stay active. They still want to be involved, but they don't necessarily want to go to work every single day. They don't want to go to work at 8 o'clock every morning, but they still want to work three to four hours a day. That is going to be a huge labor pool, and companies will need to adjust their policies and their structure if they want to take advantage of it. There's a lot of talent and expertise that "retires" from the workforce every year. Smart companies will come up with unique and innovative ways to keep those people involved.
Q: What are your thoughts on the future of the logistics profession?
A: I think the future is bright for this field. I think there is an abundance of opportunities, and the way you discover those opportunities is by staying involved. One thing that has served me well is that I am a sponge. I am open to almost everything. I do about 10 to 20 different trade shows or conferences a year. I talk to people about how they're doing things and what they're doing and what are some of the new concepts. I just soak up what is going on because it is moving so quickly today. Yesterday's solutions are not going to solve today's problems. We have to be open. Things are moving so quickly we have to make sure we stay relevant and remain curious about the new solutions, the new concepts, or the new procedures and stay totally open to what's going on.
With the hourglass dwindling before steep tariffs threatened by the new Trump Administration will impose new taxes on U.S. companies importing goods from abroad, organizations need to deploy strategies to handle those spiraling costs.
American companies with far-flung supply chains have been hanging for weeks in a “wait-and-see” situation to learn if they will have to pay increased fees to U.S. Customs and Border Enforcement agents for every container they import from certain nations. After paying those levies, companies face the stark choice of either cutting their own profit margins or passing the increased cost on to U.S. consumers in the form of higher prices.
The impact could be particularly harsh for American manufacturers, according to Kerrie Jordan, Group Vice President, Product Management at supply chain software vendor Epicor. “If higher tariffs go into effect, imported goods will cost more,” Jordan said in a statement. “Companies must assess the impact of higher prices and create resilient strategies to absorb, offset, or reduce the impact of higher costs. For companies that import foreign goods, they will have to find alternatives or pay the tariffs and somehow offset the cost to the business. This can take the form of building up inventory before tariffs go into effect or finding an equivalent domestic alternative if they don’t want to pay the tariff.”
Tariffs could be particularly painful for U.S. manufacturers that import raw materials—such as steel, aluminum, or rare earth minerals—since the impact would have a domino effect throughout their operations, according to a statement from Matt Lekstutis, Director at consulting firm Efficio. “Based on the industry, there could be a large detrimental impact on a company's operations. If there is an increase in raw materials or a delay in those shipments, as being the first step in materials / supply chain process, there is the possibility of a ripple down effect into the rest of the supply chain operations,” Lekstutis said.
New tariffs could also hurt consumer packaged goods (CPG) retailers, which are already being hit by the mere threat of tariffs in the form of inventory fluctuations seen as companies have rushed many imports into the country before the new administration began, according to a report from Iowa-based third party logistics provider (3PL) JT Logistics. That jump in imported goods has quickly led to escalating demands for expanded warehousing, since CPG companies need a place to store all that material, Jamie Cord, president and CEO of JT Logistics, said in a release
Immediate strategies to cope with that disruption include adopting strategies that prioritize agility, including capacity planning and risk diversification by leveraging multiple fulfillment partners, and strategic inventory positioning across regional warehouses to bypass bottlenecks caused by trade restrictions, JT Logistics said. And long-term resilience recommendations include scenario-based planning, expanded supplier networks, inventory buffering, multimodal transportation solutions, and investment in automation and AI for insights and smarter operations, the firm said.
“Navigating the complexities of tariff-driven disruptions requires forward-thinking strategies,” Cord said. “By leveraging predictive modeling, diversifying warehouse networks, and strategically positioning inventory, JT Logistics is empowering CPG brands to remain adaptive, minimize risks, and remain competitive in the current dynamic market."
With so many variables at play, no company can predict the final impact of the potential Trump tariffs, so American companies should start planning for all potential outcomes at once, according to a statement from Nari Viswanathan, senior director of supply chain strategy at Coupa Software. Faced with layers of disruption—with the possible tariffs coming on top of pre-existing geopolitical conflicts and security risks—logistics hubs and businesses must prepare for any what-if scenario. In fact, the strongest companies will have scenarios planned as far out as the next three to five years, Viswanathan said.
Grocery shoppers at select IGA, Price Less, and Food Giant stores will soon be able to use an upgraded in-store digital commerce experience, since store chain operator Houchens Food Group said it would deploy technology from eGrowcery, provider of a retail food industry white-label digital commerce platform.
Kentucky-based Houchens Food Group, which owns and operates more than 400 grocery, convenience, hardware/DIY, and foodservice locations in 15 states, said the move would empower retailers to rethink how and when to engage their shoppers best.
“At HFG we are focused on technology vendors that allow for highly targeted and personalized customer experiences, data-driven decision making, and e-commerce capabilities that do not interrupt day to day customer service at store level. We are thrilled to partner with eGrowcery to assist us in targeting the right audience with the right message at the right time,” Craig Knies, Chief Marketing Officer of Houchens Food Group, said in a release.
Michigan-based eGrowcery, which operates both in the United States and abroad, says it gives retail groups like Houchens Food Group the ability to provide a white-label e-commerce platform to the retailers it supplies, and integrate the program into the company’s overall technology offering. “Houchens Food Group is a great example of an organization that is working hard to simultaneously enhance its technology offering, engage shoppers through more channels and alleviate some of the administrative burden for its staff,” Patrick Hughes, CEO of eGrowcery, said.
The 40-acre solar facility in Gentry, Arkansas, includes nearly 18,000 solar panels and 10,000-plus bi-facial solar modules to capture sunlight, which is then converted to electricity and transmitted to a nearby electric grid for Carroll County Electric. The facility will produce approximately 9.3M kWh annually and utilize net metering, which helps transfer surplus power onto the power grid.
Construction of the facility began in 2024. The project was managed by NextEra Energy and completed by Verogy. Both Trio (formerly Edison Energy) and Carroll Electric Cooperative Corporation provided ongoing consultation throughout planning and development.
“By commissioning this solar facility, J.B. Hunt is demonstrating our commitment to enhancing the communities we serve and to investing in economically viable practices aimed at creating a more sustainable supply chain,” Greer Woodruff, executive vice president of safety, sustainability and maintenance at J.B. Hunt, said in a release. “The annual amount of clean energy generated by the J.B. Hunt Solar Facility will be equivalent to that used by nearly 1,200 homes. And, by drawing power from the sun and not a carbon-based source, the carbon dioxide kept from entering the atmosphere will be equivalent to eliminating 1,400 passenger vehicles from the road each year.”
As a contract provider of warehousing, logistics, and supply chain solutions, Geodis often has to provide customized services for clients.
That was the case recently when one of its customers asked Geodis to up its inventory monitoring game—specifically, to begin conducting quarterly cycle counts of the goods it stored at a Geodis site. Trouble was, performing more frequent counts would be something of a burden for the facility, which still conducted inventory counts manually—a process that was tedious and, depending on what else the team needed to accomplish, sometimes required overtime.
So Levallois, France-based Geodis launched a search for a technology solution that would both meet the customer’s demand and make its inventory monitoring more efficient overall, hoping to save time, labor, and money in the process.
SCAN AND DELIVER
Geodis found a solution with Gather AI, a Pittsburgh-based firm that automates inventory monitoring by deploying small drones to fly through a warehouse autonomously scanning pallets and cases. The system’s machine learning (ML) algorithm analyzes the resulting inventory pictures to identify barcodes, lot codes, text, and expiration dates; count boxes; and estimate occupancy, gathering information that warehouse operators need and comparing it with what’s in the warehouse management system (WMS).
Among other benefits, this means employees no longer have to spend long hours doing manual inventory counts with order-picker forklifts. On top of that, the warehouse manager is able to view inventory data in real time from a web dashboard and identify and address inventory exceptions.
But perhaps the biggest benefit of all is the speed at which it all happens. Gather AI’s drones perform those scans up to 15 times faster than traditional methods, the company says. To that point, it notes that before the drones were deployed at the Geodis site, four manual counters could complete approximately 800 counts in a day. By contrast, the drones are able to scan 1,200 locations per day.
FLEXIBLE FLYERS
Although Geodis had a number of options when it came to tech vendors, there were a couple of factors that tipped the odds in Gather AI’s favor, the partners said. One was its close cultural fit with Geodis. “Probably most important during that vetting process was understanding the cultural fit between Geodis and that vendor. We truly wanted to form a relationship with the company we selected,” Geodis Senior Director of Innovation Andy Johnston said in a release.
Speaking to this cultural fit, Johnston added, “Gather AI understood our business, our challenges, and the course of business throughout our day. They trained our personnel to get them comfortable with the technology and provided them with a tool that would truly make their job easier. This is pretty advanced technology, but the Gather AI user interface allowed our staff to see inventory variances intuitively, and they picked it up quickly. This shows me that Gather AI understood what we needed.”
Another factor in Gather AI’s favor was the prospect of a quick and easy deployment: Because the drones can conduct their missions without GPS or Wi-Fi, the supplier would be able to get its solution up and running quickly. In the words of Geodis Industrial Engineer Trent McDermott, “The Gather AI implementation process was efficient. There were no IT infrastructure or layout changes needed, and Gather AI was flexible with the installation to not disrupt peak hours for the operations team.”
QUICK RESULTS
Once the drones were in the air, Geodis saw immediate improvements in cycle counting speed, according to Gather AI. But that wasn’t the only benefit: Geodis was also able to more easily find misplaced pallets.
“Previously, we would research the inventory’s systemic license plate number (LPN),” McDermott explained. “We could narrow it down to a portion or a section of the warehouse where we thought that LPN was, but there was still a lot of ambiguity. So we would send an operator out on a mission to go hunt and find that LPN,” a process that could take a day or two to complete. But the days of scouring the facility for lost pallets are over. With Gather AI, the team can simply search in the dashboard to find the last location where the pallet was scanned.
And about that customer who wanted more frequent inventory counts? Geodis reports that it completed its first quarterly count for the client in half the time it had previously taken, with no overtime needed. “It’s a huge win for us to trim that time down,” McDermott said. “Just two weeks into the new quarter, we were able to have 40% of the warehouse completed.”
Trade and transportation groups are congratulating Sean Duffy today for winning confirmation in a U.S. Senate vote to become the country’s next Secretary of Transportation.
Once he’s sworn in, Duffy will become the nation’s 20th person to hold that post, succeeding the recently departed Pete Buttigieg.
Transportation groups quickly called on Duffy to work on continuing the burst of long-overdue infrastructure spending that was a hallmark of the Biden Administration’s passing of the bipartisan infrastructure law, known formally as the Infrastructure Investment and Jobs Act (IIJA).
But according to industry associations such as the Coalition for America’s Gateways and Trade Corridors (CAGTC), federal spending is critical for funding large freight projects that sustain U.S. supply chains. “[Duffy] will direct the Department at an important time, implementing the remaining two years of the Infrastructure Investment and Jobs Act, and charting a course for the next surface transportation reauthorization,” CAGTC Executive Director Elaine Nessle said in a release. “During his confirmation hearing, Secretary Duffy shared the new Administration’s goal to invest in large, durable projects that connect the nation and commerce. CAGTC shares this goal and is eager to work with Secretary Duffy to ensure that nationally and regionally significant freight projects are advanced swiftly and funded robustly.”
A similar message came from the International Foodservice Distributors Association (IFDA). “A safe, efficient, and reliable transportation network is essential to our industry, enabling 33 million cases of food and related products to reach professional kitchens every day. We look forward to working with Secretary Duffy to strengthen America’s transportation infrastructure and workforce to support the safe and seamless movement of ingredients that make meals away from home possible,” IFDA President and CEO Mark S. Allen said in a release.
And the truck drivers’ group the Owner-Operator Independent Drivers Association (OOIDA) likewise called for continued investment in projects like creating new parking spaces for Class 8 trucks. “OOIDA and the 150,000 small business truckers we represent congratulate Secretary Sean Duffy on his confirmation to lead the U.S. Department of Transportation,” OOIDA President Todd Spencer said in a release. “We look forward to continue working with him in advancing the priorities of small business truckers across America, including expanding truck parking, fighting freight fraud, and rolling back burdensome, unnecessary regulations.”