a series of fortunate events: interview with Susan Rider
Susan Rider was running an ad agency when a fortuitous conversation with a banker changed the course of her career. What followed was a curious journey that has taken her to the top of the supply chain profession.
Mitch Mac Donald has more than 30 years of experience in both the newspaper and magazine businesses. He has covered the logistics and supply chain fields since 1988. Twice named one of the Top 10 Business Journalists in the U.S., he has served in a multitude of editorial and publishing roles. The leading force behind the launch of Supply Chain Management Review, he was that brand's founding publisher and editorial director from 1997 to 2000. Additionally, he has served as news editor, chief editor, publisher and editorial director of Logistics Management, as well as publisher of Modern Materials Handling. Mitch is also the president and CEO of Agile Business Media, LLC, the parent company of DC VELOCITY and CSCMP's Supply Chain Quarterly.
How does someone who started out in the radio business end up as the head of a consulting firm specializing in marketing, operations, and the supply chain? In Susan Rider's case, it was simply a series of fortunate events. That early job in radio led to a marketing job in banking, which eventually led her to Unarco Material Handling, where she first became acquainted with the supply chain world. From there, she went on to become a specialist in order picking technology at Real Time Solutions before moving over to the software side, serving as an executive for both Manhattan Associates and RedPrairie.
Today, she runs her own consulting firm, Upton, Ky.-based Rider & Associates, where she's able to draw upon her varied background in material handling systems, the enabling software, customer service, training, and marketing. As she puts it, "I can come into a facility and see which pieces and parts are broken and which pieces and parts need to be developed more. I see my role as a valued, trusted adviser—someone who helps the client put together the right pieces and parts to become more effective."
Rider, who has over two decades' experience in the logistics and supply chain fields, has long been active in industry associations. She is a past chairman of the Material Handling Industry of America's Logistics Execution Systems Association product council (now known as the Supply Chain Execution Systems & Technologies Group) and a past president of the Warehousing Education and Research Council (WERC), where she also served on the board of directors for eight years. She currently has a seat on the board of directors of the Council of Supply Chain Management Professionals (CSCMP).
She met last month with DC VELOCITY Group Editorial Director Mitch Mac Donald for a wide-ranging discussion that touched on her unorthodox career path, the secrets to managing a workforce of millennials, and her uncanny resemblance to Bette Midler.
Q: Your career path is more than a little unique. So I guess the question is, how did a nice person like you end up in a business like this?
A: I have asked myself that many times. My professional career has done kind of an about face over time. I started in radio, and I really loved it. Then I went into banking as a marketing director, and I loved banking. I left the banking world and started my own advertising/ marketing agency. I was in Springfield, Tenn., at the time, and a material handling company opened its new corporate marketing offices there. The president of the bank I had worked at told me about the company and suggested I send them a résumé. The company was Unarco Material Handling. I went to work there in 1989, and that's how I entered this wonderful world of supply chain and logistics—in the rack and shelving business under Unarco.
Q: So the industry found you rather than your seeking it out?
A: Exactly. And when I got into the industry, it seemed like it was about 99.9 percent men! It was quite interesting. I ended up taking over training for Unarco, so I traveled the country training distributors on storage racks and the applications of storage racks and how to make your warehouse design more efficient and more effective. I remember walking into these meetings where there were 150 men sitting there. I'm talking to them about buckling and structural rack capacities. Somebody would raise his or her hand and say, "Has anybody ever told you that you look like Bette Midler?" I would be like, "OK, what does that have to do with structural rack?"
Q: Not much. You do look a lot like Bette Midler, though.
A: I know, and I still get that a lot.
Q: Now, back to business. How did you like your work training distributors?
A: I loved the training part, but always talking about racks got kind of boring over time. When I spent time in distribution centers for clients, I could see that the real pain point for the operations folks was order picking. I became really intrigued with pick-to-light technology. So then I became the pick-to-light lady. I went across the country educating people on pick-tolight technology and how automation would help them. I was at Real Time Solutions in that role for many years. In 2000, they were bought out. I left and went to Manhattan Associates. That's when I realized that, OK; material handling products can only be as good as the technology running them. I later left Manhattan and went to RedPrairie. After two whirlwind years at RedPrairie, I opened up my own consulting company.
Q: Your unique background must serve you well in that capacity. You not only understand the minutiae of rack specifications and so on and so forth, but you also have the capability to step back and see how all the parts interconnect. Would you agree?
A: Absolutely. I think that's one of the things that make me unique among consultants and actually, unique in the industry. There are not very many people who have the total material handling background coupled with an enabling software background and then the customer service/marketing aspect of it. I can come into a facility and see which pieces and parts are broken and which pieces and parts need to be developed more. I see my role in what I'm doing now as a valued, trusted adviser— someone who helps the client put together the right pieces and parts to become more effective. That is what I love doing.
Q: Tell us more about Rider & Associates and the services you bring to the market.
A: Our clients range from the very small to the very big. On the big side, Dollar General is a good example. They have been one of our clients for years. On the other end of the spectrum, I am working right now with a very small company that had a 30,000-square-foot facility and no idea what a supply chain was supposed to look like.
We do everything from handling, selection, and supplier connection (because sometimes clients don't realize what they need) to software selection and software program management. One thing that I really enjoy is doing operational audits—going into a facility and walking around, spending a day or two on all three shifts. I love the night shift because you find out all kinds of things on the night shift. Most consultants don't even come to the night shift. But for me, spending some time on the night shift is a priority. I go in looking at how simple things, little golden nuggets, in your facility can increase productivity and efficiency 10 to 30 percent.
We are also focused a lot on training. I get so frustrated at facilities when they don't focus at all on training. Usually when they want to cut the budget, they cut it in training. Then they wonder why they have massive employee turnover and why they aren't very efficient. It's because they haven't focused on the elements that they need to focus on in order to become successful. Training is huge.
Q: Isn't that also a big part of the problem when a company is disappointed with the ROI on, say, a major technological investment?
A: You are absolutely right.
Q: They spent a gazillion dollars on a system. The system was properly specified. It serves their needs perfectly. It was installed correctly. But they never showed the line workers how to use it.
A: That's sadly very typical. They may focus on—and provide funding for—training at the beginning of the process, but unfortunately in today's distribution centers, your turnover rate is anywhere from 40 to 80 percent a year. So you have to have a training budget every single year. I suggest that companies go through a training process—and a validation of the value of the training being provided—every six months. That is where the rubber hits the road. Everybody learns a different way. I am into "feel, touch, see training," then validating that the training stuck. If it didn't, then we go in and do some individual coaching to make sure that they have the tools to do their jobs properly.
But to your specific question, you are absolutely right. People spend millions and millions of dollars on software and don't invest in training year after year. Three to six years later, when they go back and do an audit of that system, they often realize that they're only using maybe 30 to 40 percent of the functionality that they paid all those millions of dollars for.
Q: I know another of your company's specialties is helping clients with recruitment and retention. What are some of the key issues there?
A: The first part of the problem is that many companies still don't realize they are going to have to get creative to attract people. The new generation workforce, some call them the "millennials," are a different breed of people. Companies need to realize that, and they need to understand that if they don't take steps to make their workplace attractive to millennials, they face extinction. They just need to be more creative. How do I attract these people? How do I need to change the way we do things?
There is a Fortune 50 company where they still wear shirts and ties to work at the manager level in a distribution center, in manufacturing. They are an old company that has not evolved with the millennials. I don't see very many millennials saying, "Woo-hoo, I want to go to work for that company and wear a shirt and tie every day." Most of those kids never, ever want to wear a tie. The times aren't just changing, they have already changed.
Q: So what do these companies need to do?
A: Recognize that things have changed and be willing to change the way their positions are structured to accommodate that. For instance, consider the employee who wants to shift to being a full-time mother, or what we would traditionally call a housewife. There is a big trend among women executives who are burning out. They want to shift their focus to be a bit more about being a mother and a bit less about being a business professional. They are in their early 30s and they're saying, "I don't want to do this anymore. I want to take Johnny and Sally to school every day and then maybe do something in between."Well, what's wrong with that?
A smart company will hire them to come in for three or four hours a day while little Johnny is at school. Companies need to be willing to make those kinds of accommodations if they want to keep the best and brightest folks working for them.
On the other end of the spectrum, I think one of the things that's going to be a huge trend for the future is the development and acceptance of jobs that attract folks who are nearing traditional retirement age but don't want to retire fully. As they approach retirement, the Baby Boomers want to stay active. They still want to be involved, but they don't necessarily want to go to work every single day. They don't want to go to work at 8 o'clock every morning, but they still want to work three to four hours a day. That is going to be a huge labor pool, and companies will need to adjust their policies and their structure if they want to take advantage of it. There's a lot of talent and expertise that "retires" from the workforce every year. Smart companies will come up with unique and innovative ways to keep those people involved.
Q: What are your thoughts on the future of the logistics profession?
A: I think the future is bright for this field. I think there is an abundance of opportunities, and the way you discover those opportunities is by staying involved. One thing that has served me well is that I am a sponge. I am open to almost everything. I do about 10 to 20 different trade shows or conferences a year. I talk to people about how they're doing things and what they're doing and what are some of the new concepts. I just soak up what is going on because it is moving so quickly today. Yesterday's solutions are not going to solve today's problems. We have to be open. Things are moving so quickly we have to make sure we stay relevant and remain curious about the new solutions, the new concepts, or the new procedures and stay totally open to what's going on.
The Port of Oakland has been awarded $50 million from the U.S. Department of Transportation’s Maritime Administration (MARAD) to modernize wharves and terminal infrastructure at its Outer Harbor facility, the port said today.
Those upgrades would enable the Outer Harbor to accommodate Ultra Large Container Vessels (ULCVs), which are now a regular part of the shipping fleet calling on West Coast ports. Each of these ships has a handling capacity of up to 24,000 TEUs (20-foot containers) but are currently restricted at portions of Oakland’s Outer Harbor by aging wharves which were originally designed for smaller ships.
According to the port, those changes will let it handle newer, larger vessels, which are more efficient, cost effective, and environmentally cleaner to operate than older ships. Specific investments for the project will include: wharf strengthening, structural repairs, replacing container crane rails, adding support piles, strengthening support beams, and replacing electrical bus bar system to accommodate larger ship-to-shore cranes.
Commercial fleet operators are steadily increasing their use of GPS fleet tracking, in-cab video solutions, and predictive analytics, driven by rising costs, evolving regulations, and competitive pressures, according to an industry report from Verizon Connect.
Those conclusions come from the company’s fifth annual “Fleet Technology Trends Report,” conducted in partnership with Bobit Business Media, and based on responses from 543 fleet management professionals.
The study showed that for five consecutive years, at least four out of five respondents have reported using at least one form of fleet technology, said Atlanta-based Verizon Connect, which provides fleet and mobile workforce management software platforms, embedded OEM hardware, and a connected vehicle device called Hum by Verizon.
The most commonly used of those technologies is GPS fleet tracking, with 69% of fleets across industries reporting its use, the survey showed. Of those users, 72% find it extremely or very beneficial, citing improved efficiency (62%) and a reduction in harsh driving/speeding events (49%).
Respondents also reported a focus on safety, with 57% of respondents citing improved driver safety as a key benefit of GPS fleet tracking. And 68% of users said in-cab video solutions are extremely or very beneficial. Together, those technologies help reduce distracted driving incidents, improve coaching sessions, and help reduce accident and insurance costs, Verizon Connect said.
Looking at the future, fleet management software is evolving to meet emerging challenges, including sustainability and electrification, the company said. "The findings from this year's Fleet Technology Trends Report highlight a strong commitment across industries to embracing fleet technology, with GPS tracking and in-cab video solutions consistently delivering measurable results,” Peter Mitchell, General Manager, Verizon Connect, said in a release. “As fleets face rising costs and increased regulatory pressures, these technologies are proving to be indispensable in helping organizations optimize their operations, reduce expenses, and navigate the path toward a more sustainable future.”
Businesses engaged in international trade face three major supply chain hurdles as they head into 2025: the disruptions caused by Chinese New Year (CNY), the looming threat of potential tariffs on foreign-made products that could be imposed by the incoming Trump Administration, and the unresolved contract negotiations between the International Longshoremen’s Association (ILA) and the U.S. Maritime Alliance (USMX), according to an analysis from trucking and logistics provider Averitt.
Each of those factors could lead to significant shipping delays, production slowdowns, and increased costs, Averitt said.
First, Chinese New Year 2025 begins on January 29, prompting factories across China and other regions to shut down for weeks, typically causing production to halt and freight demand to skyrocket. The ripple effects can range from increased shipping costs to extended lead times, disrupting even the most well-planned operations. To prepare for that event, shippers should place orders early, build inventory buffers, secure freight space in advance, diversify shipping modes, and communicate with logistics providers, Averitt said.
Second, new or increased tariffs on foreign-made goods could drive up the cost of imports, disrupt established supply chains, and create uncertainty in the marketplace. In turn, shippers may face freight rate volatility and capacity constraints as businesses rush to stockpile inventory ahead of tariff deadlines. To navigate these challenges, shippers should prepare advance shipments and inventory stockpiling, diversity sourcing, negotiate supplier agreements, explore domestic production, and leverage financial strategies.
Third, unresolved contract negotiations between the ILA and the USMX will come to a head by January 15, when the current contract expires. Labor action or strikes could cause severe disruptions at East and Gulf Coast ports, triggering widespread delays and bottlenecks across the supply chain. To prepare for the worst, shippers should adopt a similar strategy to the other potential January threats: collaborate early, secure freight, diversify supply chains, and monitor policy changes.
According to Averitt, companies can cushion the impact of all three challenges by deploying a seamless, end-to-end solution covering the entire path from customs clearance to final-mile delivery. That strategy can help businesses to store inventory closer to their customers, mitigate delays, and reduce costs associated with supply chain disruptions. And combined with proactive communication and real-time visibility tools, the approach allows companies to maintain control and keep their supply chains resilient in the face of global uncertainties, Averitt said.
Bloomington, Indiana-based FTR said its Trucking Conditions Index declined in September to -2.47 from -1.39 in August as weakness in the principal freight dynamics – freight rates, utilization, and volume – offset lower fuel costs and slightly less unfavorable financing costs.
Those negative numbers are nothing new—the TCI has been positive only twice – in May and June of this year – since April 2022, but the group’s current forecast still envisions consistently positive readings through at least a two-year forecast horizon.
“Aside from a near-term boost mostly related to falling diesel prices, we have not changed our Trucking Conditions Index forecast significantly in the wake of the election,” Avery Vise, FTR’s vice president of trucking, said in a release. “The outlook continues to be more favorable for carriers than what they have experienced for well over two years. Our analysis indicates gradual but steadily rising capacity utilization leading to stronger freight rates in 2025.”
But FTR said its forecast remains unchanged. “Just like everyone else, we’ll be watching closely to see exactly what trade and other economic policies are implemented and over what time frame. Some freight disruptions are likely due to tariffs and other factors, but it is not yet clear that those actions will do more than shift the timing of activity,” Vise said.
The TCI tracks the changes representing five major conditions in the U.S. truck market: freight volumes, freight rates, fleet capacity, fuel prices, and financing costs. Combined into a single index indicating the industry’s overall health, a positive score represents good, optimistic conditions while a negative score shows the inverse.
Specifically, the new global average robot density has reached a record 162 units per 10,000 employees in 2023, which is more than double the mark of 74 units measured seven years ago.
Broken into geographical regions, the European Union has a robot density of 219 units per 10,000 employees, an increase of 5.2%, with Germany, Sweden, Denmark and Slovenia in the global top ten. Next, North America’s robot density is 197 units per 10,000 employees – up 4.2%. And Asia has a robot density of 182 units per 10,000 persons employed in manufacturing - an increase of 7.6%. The economies of Korea, Singapore, mainland China and Japan are among the top ten most automated countries.
Broken into individual countries, the U.S. ranked in 10th place in 2023, with a robot density of 295 units. Higher up on the list, the top five are:
The Republic of Korea, with 1,012 robot units, showing a 5% increase on average each year since 2018 thanks to its strong electronics and automotive industries.
Singapore had 770 robot units, in part because it is a small country with a very low number of employees in the manufacturing industry, so it can reach a high robot density with a relatively small operational stock.
China took third place in 2023, surpassing Germany and Japan with a mark of 470 robot units as the nation has managed to double its robot density within four years.
Germany ranks fourth with 429 robot units for a 5% CAGR since 2018.
Japan is in fifth place with 419 robot units, showing growth of 7% on average each year from 2018 to 2023.