The choice was much easier a quarter century ago. If you had a small package to ship, you went with either the U.S.Postal Service (USPS) or United Parcel Service (UPS).
Then along came Federal Express, with an overnight delivery service, and Roadway Package System (now called FedEx Ground), which was the first to offer ground parcel service with package-tracking capability. Lured by the prospect of money to mine, others—most notably Airborne Express and DHL Worldwide Express—quickly jumped into the domestic express service game.
But that doesn't mean small package carriers own the market. Today, they're getting some competition from an unexpected quarter—the less-than-truckload (LTL) carriers. LTL haulers, which have adjusted their networks and upgraded their systems so they can offer time-definite delivery and tracking, are gearing up to beat small package specialists at their own game, especially in business-to-business shipping.
As a result of all the competition, shippers looking to move small packages today can reach any address in the nation, choose how fast the goods get there and obtain notification of their exact time of arrival. Also as a result of all the competition, shippers now have a lot more options to investigate—not only among the traditional small parcel carriers, but among LTL competitors and consolidators as well.
So many choices, so little time
The pantheon of small-parcel carriers is pretty familiar to most shippers by now. The grand daddy, of course, is the USPS, often the choice of customers who are interested in saving money. What's noteworthy about the Postal Service's offerings is the absence of extra charges: There is no extra charge for delivering to residences or for making Saturday deliveries, and there's no fuel surcharge. And even though the USPS does impose a fee for its pickup service, that fee is charged for the visit, not the number of pieces as is the case with many of its competitors.
Then there's FedEx, which offers a wide variety of services. Domestic offerings range from same-day, overnight, and two-or three-day delivery (FedEx Express U.S.) to one-to five-day ground delivery (FedEx Ground U.S.). International offerings include FedEx Express International (one- to three-day or four-to five-day service to more than 210 countries) and FedEx Ground International (day-definite service to business addresses in Canada and Puerto Rico).
Meanwhile, megacarrier UPS, already a huge player in both the domestic ground and air-express business, is looking to strengthen its foothold in the international small package market. The carrier, through its UPS Supply Chain Solutions division, launched its "Trade Direct Ocean" service in Brazil and China late last year. Under that program, which is popular among shoe and apparel manufacturers, the company works with vendors and manufacturers to prelabel small packages, which are then moved via ocean container to the United States. Upon arrival, UPS unloads the packages and immediately places them directly into its small package network.
Another major player is Airborne, which offers overnight, next-afternoon, second-day, and ground service as well as a deferred one-to five-day service. The company's recent focus has been on expanding its Web site, Airborne.com, to include a number of transactional capabilities. Shippers now can print their own labels, track shipments, schedule pickups and pay bills-all online.
Along with the national players, there are a number of regional parcel carriers. Eastern Connection, for example, provides parcel delivery services in cities from Maine to Virginia. Small by comparison to UPS or FedEx (it handles about 8,000 packages a day), Eastern Connection provides next-day service to most of its destinations.
Grounded
But the regionals are not the only carriers nipping at the traditional parcel and express carriers' heels. The LTL haulers are making headway among shippers that move large volumes of small packages to business consignees. The major carriers in the marketplace have reduced transit times on thousands of lanes and have tracking capabilities comparable to the parcel carriers'. For example, Roadway Express, one of the nation's largest LTL carriers, now offers services that historically have been associated with parcel and express specialists, such as delivery within specific time windows and tracking by its own PRO number, by bill of lading and by purchase order or booking number.
Yellow Transportation, another national LTL carrier, offers what it calls Exact Express, which provides time-specific delivery the same day or the next day. Its Definite Delivery services offer guaranteed on-time delivery for non-expedited shipments. As an added bonus, shipment status information is available 24/7.
Con-Way Transportation Services, a group of regional LTL carriers, also offers time-definite and day-definite delivery services. It provides a number of tracking options, including tracking via its Web site and tracking by bill of lading, purchase order, PRO number or shipper-specific identification number. Last month, the company introduced a service offering tracking information via e-mail.
Another player is national LTL carrier ABF Freight System, which provides a premium delivery service it calls Assured Service. That service guarantees delivery on the advertised service date by the shipper's choice of noon or 5 p.m. ABF also offers a non-guaranteed express service providing next-day, second-day or third-day delivery.
Even the multi-regionals have gotten into the act. For example, Old Dominion Freight Lines, a multi-regional carrier with direct service in 38 states, offers three levels of guaranteed delivery service. Its Speed Service Guaranteed provides a guarantee of delivery within regular transit times; Speed Service On Demand provides expedited service; and Speed Service Next Day Air provides next-day service in the United States.
Getting PO'd
But the traditional parcel carriers and their LTL competitors do not have the field to themselves. Companies that ship the bulk of their small packages to residences also have the option of using consolidation and mailer services. These services arrange for packages to move most of the way by truck before being deposited into the U.S. Postal Service's system for final delivery.
This can mean big savings for shippers. R.R. Donnelley Logistics Services, which is probably the largest of the consolidators, handling more than 150 million packages a year, says the service can save shippers up to 25 percent over other ground delivery services. This service is a variation of an older concept called zone-skipping, in which consolidators placed packages into either the UPS or the Postal Service delivery network at the end of the linehaul and near the point of delivery.
One event that has spurred the growth of the consolidation and mailer segment has been the development of tracking capabilities up to the point of delivery. Historically that was the weak point in the zone-skipping model. But in October 2001, Donnelley Logistics and the Postal Service integrated their tracking systems, allowing shippers to follow packages for which they had requested delivery confirmation.
Though Donnelley may be the biggest player in the market, it doesn't lack for competitors. Parcel/Direct, another package consolidator serving companies that ship to residences, began operations in 1998 and now runs seven distribution centers around the United States. Other players include Parcel Corp. of America, which began as a zone-skipping consolidator and now offers fulfillment services on the West Coast to direct marketers. PFI, also on the West Coast, specializes in daily delivery of parcels directly to 1,500 post offices (called "destination delivery units" in Postal Service jargon). Established in 1999 as PaQast Inc., it has aimed from the out set to establish a joint venture with the Postal Service to provide expedited parcel delivery.
What shippers want
Given the wealth of options out there for moving small packages, the question on everybody's mind is what shippers really want. You might think that all small package shippers want pretty much the same thing. But you'd be wrong. According to a recent survey by J.D. Power and Associates, what shippers are looking for varies markedly with the type of shipment. For example, the survey found that where ground service was concerned, shippers ranked "shipping & delivery" (that is, consistency of delivery and damage-free delivery) highest (51 percent), with "invoicing" a distant second (11 percent). Where international service was concerned, "shipping & delivery" again ranked highest (42 percent), followed by "value" (24 percent). But those survey respondents using air service saw things differently. With this group, "value" ranked highest (23 percent), with "shipping & delivery" a close second (19 percent) and "driver relationships" a close third (16 percent).
Other factors included in the survey were reputation, account executives, tracking information, communication, special services and customer service reps.
Though both air and international shippers gave "value" a lot of weight, that wasn't the case among ground shippers, who relegated it to seventh place (3 percent). Surprising? Not necessarily, says Curt Carlson, director of custom research for J. D. Power and Associates, which is based in Westlake Village, Calif. "Costs for ground service," he points out, "tend to be lower than they are for air and international services, which typically lowers expectations as well."
Not only did the J.D. Power survey look at attribute rankings, but it also asked its shipper respondents which carriers they preferred-though the research included only the traditional small package carriers. The survey found that participants (almost 1,000 shipping managers in companies with more than 10 employees that spent $10,000 or more a year on small package shipments) preferred the following carriers in this order:
Ground service: FedEx, UPS and the USPS. (Airborne did not have a sufficient sample to be included.) "Ranking between FedEx and UPS was reasonably close in this area," reports Carlson.
International service: FedEx, then UPS. Airborne and the USPS did not have a sufficient sample to be included.)
Air service: FedEx, UPS, Airborne and the USPS.
Suit yourself
Though the shippers surveyed by J. D. Power had definite ideas about which carriers deserved a place on their "preferred" lists, patterns of usage in the industry are much less clear cut. Some companies use different carriers for different DC locations, and some even use different carriers within the same site.
One such company is Acme Distribution Centers in Denver. "Our decisions in selecting small package carriers vary depending on the physical location of our distribution center and the physical attributes of the product, "says Doug Sampson, senior vice president. "In making the decisions, we look at service, price, technology and support. In other words, everything is customized. Certain carriers perform better in certain areas than others, and certain carriers handle certain pack a ges better than others."
The J. D. Power survey confirms that Sampson is not alone: "While there were a few surprises in the survey overall, the biggest one was that one size doesn't fit all," notes Carlson. "The industry works hard at creating a combination of services designed to meet everyone's needs. However, as seamless as carriers try to make those services, our survey has shown that shippers have many different expectations."
Raising returns
Parcel carriers, like most other businesses, suffered some setbacks under the double shocks of a stalled economy and the 20 01 terrorist attacks. FedEx Express's average daily volumes, for example, grew by a scant 0.3 percent in its 20 01 fiscal year (which closes at the end of May) and dropped by 5.8 percent in its 2002 fiscal year.
Though there are signs that some of the business is rebounding—FedEx Corp. reports that average daily package volume for FedEx Express and FedEx Ground was up 13 percent in the quarter ended Nov. 30—it's definitely not a universal. If you look at stats through the first nine months of last year, UPS's average daily volume of 12.9 million domestic packages lagged 1.8 percent behind the previous year's.
One way to offset falling volumes, of course, is to raise prices. And indeed, most of the small package carriers have announced rate increases recently. In November 2002, UPS raised its rates an average of 2.9 percent. FedEx raised its express rates by 3.5 percent and ground rates by 3.9 percent. Airborne followed suit, announcing rate hikes of between 3 and 4 percent for its various services. Those followed a 10-percent increase by the Postal Service for Priority Mail earlier in the year.
But that doesn't immediately or necessarily translate into a rate increase for all customers, says Donald Broughton, a transportation equity analyst with A.G. Edwards of St. Louis. " For example, customers who have contracts with small package carriers won't see increases for up to a year," he says, "and those who already have discounts will continue to get those discounts off the base rates."
Does a rate increase among parcel carriers give a pricing edge to the LTL carriers? No, says Broughton. "Small package carriers' decisions to raise rates won't hurt them in terms of going up against regional LTLs because the LTLs have been raising their rates, too."
Overall, LTLs have tended to use far less discipline in terms of not negotiating back all of their rate increases through discounts, he adds. "In other words, if you have a discount with a small package carrier that raises its rates, you will still continue to receive that discount. However, this isn't always the same with LTL carriers. For example, if an LTL carrier announces a 5-percent rate increase, a customer with a 50-percent discount may end up with a 52-percent discount."
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."