Taken alone, transportation management systems can do a lot to make shipping more efficient. But combine them with other software in a supply chain execution system and the software becomes truly formidable.
Peter Bradley is an award-winning career journalist with more than three decades of experience in both newspapers and national business magazines. His credentials include seven years as the transportation and supply chain editor at Purchasing Magazine and six years as the chief editor of Logistics Management.
Searching for a transportation management system (TMS) is something like buying a new car. There are plenty of models out there—from the luxury styles to bare bones versions—and the models come with plenty of options. Some will manage your freight around the globe; others provide good, reliable execution tools at relatively low cost.
Want a TMS to help purchase transportation service? You got it. Book freight? Done. Execute against existing carrier contracts or customer requirements? Done. Analyze speed and cost tradeoffs? Done. Run sophisticated algorithms to help choose carriers? Done. Create bills of lading? Audit carrier billings? Track shipments and notify everybody of delays? Measure carrier performance against contracted standards? Ensure international shipment documentation is correct? Done, done, done and done.
Standing alone, a TMS can accomplish a lot: Transportation management systems have helped shippers reduce transportation costs, increase transportation reliability, improve asset utilization, and capture and manage critically important information before, during, and after shipment.
But combine it with other systems and suddenly, you've got something very powerful. All the information captured and managed by a TMS can be used as a key component of a supply chain execution (SCE) system, providing visibility of inventory out on the road, on the seas and in the air. In fact, transportation, warehousing, order management and inventory systems can all support one another, helping create a seamless flow of information that is the backbone of supply chain management success.
Long on execution
TMS packages, or at least shipping software in some form, have been around for some time now. But what exactly does a basic execution system do? Razat Gaurav, senior manager of product marketing and business development for i2, explains that the software is designed mainly to help users handle the following four functions:
Transportation procurement, including negotiating with core carriers.
Transportation planning, which includes designing the transportation network, running what-if analyses, structuring lanes and identifying opportunities for improvement. That might mean examining such things as how a new cross-docking location or a new customer would affect the network or studying better ways to deploy the private fleet.
Transportation execution-that is,managing the entire execution life cycle, from route planning to load tendering, the confirmation process, and freight audit and payment.
Visibility and reporting-providing near real-time access to shipment-status information and proactive exception-based alerting.
Given that this software has been around a while, it's no surprise that there are plenty of vendors vying for this space. One of the major players is i2, which offers a broadbased system that encompasses inbound, intra-facility and outbound transportation. The i2 Transportation and Distribution Management system includes strategic planning, tactical planning and operations execution components. Features include Web-based transportation procurement, load planning and optimization, transportation modeling and real-time visibility.
Another big player is Irista, an HK Systems company that markets its package to mid-sized and large shippers, those with $10 million to $100 million in annual distribution costs. Its software is designed to provide users with a topflight execution tool. Doug Metcalfe, Irista's director of business development and transportation solutions, says the company's software handles "nitty-gritty shipping and load building [tasks] using the wide variety of constraints associated with moving goods." The system is designed, he says, to juggle multiple carriers, modes, customers and sites and take into account a wide variety of constraints based on a customer's business rules. "We're able define all those things," he explains,"then use our rating and routing engine to consider all those factors in executing."
The Irista software, which provides highly detailed information before, during and after the shipping process, compiles data for freight audit and claims, for example. It is also able to handle dynamic load planning and look for consolidation opportunities, for possible pooling points and at direct shipping versus linehaul options. The company has also worked closely with carriers to ensure compliance with labeling, manifesting, bill of lading and other requirements through a single system.
Metcalfe adds that the software is designed for use by DCs that don't have vast IT resources to draw upon. "We want practical, usable systems," he says. "The basic reality is that true transportation optimization can be difficult to manage and typically cannot be performed by distribution personnel alone. We recognize and promote optimization as a valuable tool for the right companies-it just isn't for everyone. The overhead necessary to implement, manage and maintain optimization engines may, in fact, eclipse the savings, yet 'low-hanging fruit'—such as eliminating chargebacks, producing carrier-compliant documentation and performing an internal freight audit-is often overlooked. Irista takes a practical approach to solve real business needs today while providing a plan for the future."
One of the oldest providers of TMS software is Pitney Bowes, which has offered shipping software for more than a quarter century. Its TMS, Pitney Bowes Distribution Solutions, "has focused on execution," says Scott Koopmans, director of strategic marketing and business development for the product. "That's been our claim to fame for 25 years." But the TMS is really more than that, he adds. "We see shipping as only half of what's happening. It's really package management. What's outbound to me is inbound to you. Our solutions contribute to the full life cycle of a package. It's not just about lowering transportation costs. It's about balancing delivery requirements with cost."
Part and parcel
Though a TMS can be extremely effective in kicking operations up a notch,it is most valuable when incorporated into a larger system, Koopmans says."In the end," he explains,"a TMS is an essential element of a comprehensive supply chain solution. It both accelerates the order fulfillment process and provides the means to manage carrier spend. It allows for optimal carrier selection to achieve delivery objectives at the least cost and provide for order visibility."
Koopmans goes so far as to say a supply chain execution solution is incomplete without a TMS. "It is often the only operations-focused system that provides a link between a company and its customers and the carriers it uses,"he continues. "It allows order fulfillment to continue beyond the DC. DCs have to balance speed and cost. How do you achieve the requisite speed of orders delivered to customers without its being cost prohibitive? A WMS can't do it. An order management system can't do it. An ERP [enterprise resource planning system] can't do it. Even a carrier provided shipping system can't do it in a world where a well-designed supp ly chain uses a variety of carriers."
Koopmans isn't alone in his view. Doug Metcalfe of Irista says, "It is our belief that the systems have to work together. It's a more holistic view of the supply chain. Tying them together can be challenging, but the value you can derive is immense."
Gaurav from i2 likewise considers TMS to be a key component of supply chain execution, along with warehouse, order, inventory, and international trade management systems. He offers this hypothetical example of what can happen when those components are properly integrated: A shipment out of Southeast Asia that is stuck at the port of origin should generate an exception report from the TMS. That is communicated to the warehouse management system at the DC awaiting the shipment. The inventory management system is automatically notified: The missing shipment may bring inventory below safety stocks predefined in its business rules. That would generate an alert to the order management system to seek an alternative source. Once located, the TMS would execute against the new order—all without human intervention.
Yet another player who believes that a TMS offers the most value to customers when combined with supply chain execution systems is Greg Johnson, vice president, products for GT Nexus. Transportation management is crucial to managing supply chain costs, he says, adding that the biggest supply chain execution expenses are typically logistics related. "[Logistics costs] represent 12 to 14 percent of a company's revenues," he reports. Of those costs, generally about 30 percent are for transportation and another 25 to 30 percent are inventory-related.
Johnson sees yet another plus to bolting TMS software onto SCE systems: Integrating systems helps overcome traditional bar riers within enterprises. "The users of systems often don't talk to each other," he says. "An order is created, and you talk over the walls to the transportation guys. Collaboration is thin. The ability to link processes for both the transportation guys and the merchandisers and procurement specialists on the other side of the wall allows them to base decisions on common data and knowledge."
TMS software's importance to supply chain execution was unders cored by the announcement late last year that Manhattan Associates, one of the leading players in the supply chain execution field, was buying Logistics.com, a company that offers both carriers and shippers a broad suite of transportation planning and execution systems. Manhattan spent $20 million to purchase Logistics.com's major assets from Internet Capital Group. In announcing the purchase, Manhattan said the acquisition would bridge the gap between transportation planning and execution and strengthen its position in the global supply chain execution market.
Then last month, Kewill Systems, a provider of transportation management and supply chain control software, and Catalyst International, a provider of supply chain execution systems, announced that they would expand their existing partnership. Catalyst will market, integrate and license the Clippership and Kewill.Ship shipping automation solutions as well as Kewill's e-fulfillment application, Kewill.Trade.
No longer an option
Whether they stand alone or are combined into SCE systems, TMS packages are becoming an essential tool, not a nice-to-have option, especially in international transportation. Import regulations in particular are becoming more onerous all the time, which means shippers require both timely and dead-on accurate information on all their shipments. International shipping places other demands on a system as well —the ability to manage currencies, time zones and language among them. "The ability of the TMS to handle global idiosyncrasies is important, "says Johnson of GT Nexus.
GT Nexus, which has its roots in international ocean transportation (its GTN pOréal is the leading Internet pOréal for ocean transportation), specifically designed its Web based Enterprise Series 7 suite of software products to link supply chain performance management, supply chain execution and transportation management. Its decision to use the Web reflects another fast-growing trend. Many providers now offer systems that are Web-based and priced on a subscription basis, which allows for a quick startup and minimal integration costs. "It's a huge advantage for customers," says Johnson. "It minimizes their risk and transfers the risk to us. We can manage risk better than they can themselves. They pay as they go."
Johnson reports that in most cases, clients recoup their investment costs in four to five months. Beyond that, the benefits derived from linking the TMS to other execution software systems may be hard to quantify. Hard to quantify, maybe. But if software revenue reports are any indication, not a hard sell.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."