In the beginning, Web-based logistics exchanges were going to transform the industry. But four years later, we're still waiting. Paradise may not be lost, but it's definitely postponed.
It was one of the more credible promises of the Internet age: Web-based logistics management was going to allow shippers to sleep the dreamless slumber of men and women who knew where everything was, where it was going and when it would arrive. Four years later, the dot-com treasure hunters have lost interest in the transportation industry, and the dream of an online one-stop logistics management shop has become elusive.
But, although paradise may not be around the corner, that vision is slowly becoming reality. A shipper can now book and track cargo electronically with more than 90 percent of the world's ocean liner capacity through one of three Web "pOréal" services. Two years ago, that wasn't possible. The e-logistics providers that have survived the last two years of economic turmoil—about two dozen—argue they are making logistics management smoother, leaner and cheaper, with demonstrable benefits for shippers both in security and inventory reduction.
They are able to do this because the e-logistics market is growing, the companies' services are merging and it's becoming easier to connect one electronic system to another. Shippers who need to meet heightened security measures and hard economic demands are better placed than ever to take advantage of the opportunities. But there are pitfalls, still, in this relatively new territory.
A few words in private
In the early days, everyone had a different idea about how shippers should get to electronic heaven. Shippers should buy their transportation online on a spot basis from the company that offered the lowest prices (whether that company was known to them or not), instead of using year-long contracts. Or shippers should install vast software systems that joined together everything from warehouse management to accounting. Some groups aimed to electronically link everyone in the wide universe of trade and transportation with everyone else, so they could all freely exchange data.
But now, companies that started in very different places are beginning to converge on similar solutions. There's no longer much of a difference between a software vendor and a Web services, marketplace or pOréal provider. Companies such as Descartes Systems Group, based in Waterloo, Ont., and Manhattan Associates, based in Atlanta, started life as "pure" software companies offering transportation or warehouse management systems. But now they spend most of their time building private online networks, translating and transmitting data, and building interfaces between corporate computer systems.
Software almost never comes on a disk these days, but instead sits on the host company's computers, usually as part of a private network, rented by the month or quarter. This, in turn,is increasingly what the pOréal companies are doing. POréal companies were set up to offer a semi-public marketplace, where members could use a standard set of tools to do business with a wide range of partners. But now they are moving toward more private, customized services. The main competitors in the ocean industry are CargoSmart, wholly owned by OOCL and based in San Jose, Calif.; Inttra, the Maersk-led ocean cargo Web pOréal service based in Parsippany, N.J.; and GT Nexus, Inttra's APL-led rival in Alameda, Calif. (see sidebar). Increasingly, pOréal companies are asking traditional software vendors for technology to provide bolt-on features to the pOréals. Descartes designed Inttra's Web-based service contract management and tendering service, Inttra-Tender, available in June; and Management Dynamics Inc., the tariff and service contract management software company, created a similar function for CargoSmart.
The popularity of the open marketplace or exchange model, where companies look for spot business with relative strangers, is fading in favor of private networks, where existing business partners communicate with one another in a password-protected pocket of the Internet, or an "extranet."
"We kept hearing our customers saying: 'Well, the exchange is cool but we wish it could do these things.' And we said: 'Okay we'll do this for you, then you'll use the exchange.' But then they liked the trade management services better and would pay more for them," says Jim Davidson, chief executive officer of NTE, the domestic trucking marketplace and private networks company based in Downer's Grove, Ill. Traffic on NTE's exchange is now 20 percent of what it used to be, Davidson says, but 50 percent of that lost business has gone over to private networks. "We've turned into a software company without delivering a disk," Davidson says.
John Urban, chief executive officer of GT Nexus, says private networks are the future. "A customer can say: 'I want all my carriers and partners to connect with me.' If you start to extend it out to warehouse management, customs clearance, landed cost calculations, the list is endless," he says. "But that's where we're headed."
A further change in the last two years is that e-logistics companies are no longer in competition with third-party logistics providers (3PLs) and forwarders, but have transformed those same 3PLs and forwarders into customers. In the hectic first half of 2001, when Inttra and GT Nexus (formerly GTN) were going all out to attract shipper customers, the 3PLs and freight forwarders saw them as a potential threat. Facilitating automated booking and tracking seemed to cut out the middle man. But it turned out that those intermediary companies needed automation even more than their shipper clients, so they became customers themselves. Now 3PLs and freight forwarders make up 70 percent of GT Nexus's transaction activity, 30 percent of CargoSmart's traffic, and half of Inttra's (German 3PL Kuehne & Nagel is among Inttra's investors).
Feeling the burn
Meanwhile, shippers have been slow to accept Web-based logistics automation. "Customers have been burned in the past by useless software," says Urban. And even if a shipper is prepared to take the plunge for the second or third time, e-logistics providers point out that it's not enough to sign on to a Web-based service—even if i t's simply for booking. Companies also have to change their internal business practices.
That can be a very good thing. Michael Hampel, corporate manager of logistics at PM Global Foods in Atlanta, reports that the company's adoption of a GT Nexus logistics execution service has "changed all of the old manual processes that used to be commonplace," including problems stemming from missed telephone messages and fuzzy faxes. Furthermore, "it has made the logistics side of our business an active, valued part of our overall sales offering," he says. "Our salespeople can be confident about promising accuracy of information from my department. Not many companies can say that."
Kenny Spevak, director of international logistics for office supply retailer OfficeMax, says sharing shipment information electronically with its carriers through CargoSmart has saved around 15 hours a week because his department doesn't have to manually create shipment status reports. Spevak says he also gets better visibility of his cargo than before.
All the same, NTE's Davidson says you can't expect the moon. "The problem is you have five different computer systems with four different EDI protocols. The Internet doesn't make that go away, but it does make things easier."
No more cargo "holds"
Shippers have been spurred into action recently by the U.S. Customs Service's 24-hour advance manifest regulation, which came into force Feb. 2. The rule demands that all carriers and NVOCCs (non-vessel-operating common carriers) bringing imports to the United States submit a ship manifest to Customs 24 hours before leaving the last foreign port. This means the carriers have put pressure on their shipper and forwarder customers to file the information not only sooner, but also electronically. The ocean-based e-logistics companies report a spike in interest from shippers wanting to sign up for their services, especially for electronic bills of lading. Several carriers, including Maersk and APL, have said they will either waive or reduce the $25 fee charged for manually filing the early information. CargoSmart spokesman Joe O'Brien says the electronic submission of shipping instructions "only reinforces the pOréal's value proposition to carriers, which is a cost savings on manual data entry."
Shippers benefit too, and not just from a waived filing fee. "If carriers get the information in advance of their own deadline, shippers can avoid the risk of having their box held up," says Ken Bloom, chief executive officer of Inttra. Electronic filing also cuts out the need for re-keying information from shipper to carrier to Customs, reducing the risk of an onerous and time-consuming Customs inspection.
U.S. Customs' C-TPAT (Customs-Trade Partnership Against Terrorism) program is another incentive to get Web savvy. Pre-validated shippers and forwarders who file their cargo information electronically through this program can avoid inspections and pay their import duties on a bi-monthly, rather than pay-as-you-go basis.
Dismantling the language barrier
Shippers still face problems with making their computers talk to their business partners' computers, even if the process is mediated by an e-logistics company. This is the much-discussed issue of connectivity. Many companies are moving from EDI (electronic data interchange) protocols, which offer varying formats for transmitting the same information, to XML (extensible markup language), which offers greater standardization, and therefore easier translation. But the change is slow.
Different service providers have different approaches to this issue. All of them spend a great deal of time paying software engineers to make different computer systems understand each other. GT Nexus's Urban believes that open systems, connected directly, are going to be the norm in the future—what he calls "co-opetition." Rival Inttra, however, is more focused on becoming the single dominant system that everyone else has to comply with. Currently, there is a battle going on about who has enough clout to choose the format in which information is transmitted —the carriers, the shippers, the pOréal companies or some international industry body such as the air initiative Cargo2000. For now, there's no simple answer.
"There's not going to be a single network," says Art Mesher, chief logistics officer at Descartes. "There are subcommunities of mutual interest that federate together." Whatever information Descartes collects about a shipper's shipment is not going to be the whole story of a shipper's logistics operations. So Descartes acts as an intermediary, receiving, translating and sending on information from one part of the logistics chain to another in order to complete the picture.
Still a fragmented market
An other problem for shippers is the fragmentation of the e-logistics marketplace. As yet, no single technology provider can cover booking, tracking and cargo management in all transport modes. GT Nexus says multimodalism is "clearly in our strategic plan," and GF-X, the London-based pOréal for air forwarders and carriers, has "looked into ocean," but most e-logistics providers say they have their hands full just dealing with domestic or ocean or air forwarding business.
In some cases, smaller shippers have turned to third-party providers for help 3PLs have sophisticated technology and handle all modes, making them an attractive alternative to navigating the technology jungle alone. And 3PLs are eager to act as second-hand providers of software and services. Many, such as Exel in the U.K., see their expertise in logistics technology as a competitive advantage in attracting shippers' business. But there's another problem here—most shippers use more than one 3PL, so the problem of multiple technology providers remains, even at one remove.
Some large shippers—Coke, Ericsson, Safeway—have signed up with pure-technology companies such as Descartes and Elogex. Others—Target, Toshiba, Hewlett-Packard—are relying on the pOréal-based vendors such as GT Nexus and NTE. Still others are taking matters into their own hands and building their own vast private networks. Last September, U.S. chemicals giant DuPont announced it had formed its own e-logistics division, TransOval, in charge of merging together automated transport management for all cargoes in all modes. So far, TransOval has focused on road transportation, but it is now working on the ocean sector. All three ocean pOréal companies have been asked to hook up with TransOval,cutting its need to communicate with each carrier individually. At some point in the future, TransOval could rival the e-logistics providers, if it connects enough forwarders, carriers, NVOCCs, suppliers, customs agents and contract management companies together in a single, usableWeb service. If it does, however, that will be a first. The task is vast, whoever is attempting it. Paradise may not be lost, but it is definitely postponed.
However, shippers should not shun the opportunity to improve logistics operations through technology. GT Nexus's Urban says customers are becoming more sophisticated, driven, in part, by security demands, and that e-logistics companies are responding with improved service. "If you're going to import goods, you're going to have to understand your supply chain, the people you're involved with and what the processes are," Urban says. That makes automation a great deal easier. "All of a sudden, people are going to say: 'Look at the return I have in reduced inventory,'" he says. "That's one of the bigger trends, the unwritten story, the hidden benefit."
heaven's gate
For ocean shippers, the route to electronic heaven may be clearer than it is for their air, rail and highway shipping counterparts. An ocean shipper can now book and track cargo electronically with more than 90 percent of the world's ocean liner capacity through one of three Web "pOréal" services, Internet supersites that provide a gateway to a comprehensive array of cargo-related resources and services. Here's a look at the Big Three ocean pOréals.
CargoSmart, San Jose, Calif.
Est. as multi-carrier pOréal in Aug. 2001
Wholly owned by OOCL. Other carrier participants include COSCO, Malaysian International Shipping Corp. and NYK, which is the only carrier common to all three pOréals.
Estimated 5,000 company accounts, 7,700 individual users.
Jointly owned by seven of the 14 participating carriers, including Maersk Sealand, Hamburg Süd and P&O Nedlloyd; as well as 3PL Kuehne & Nagel.
Estimated 3,500 company accounts, 16,900 individual users.
Electronic services: Sailing schedules, shipping instructions, booking, SKU-level cargo tracking, rail tracking, e-mail notifications, exception alerts, optimization and planning, customized carrier performance reports. Service contract management and rate procurement/tender process available in June
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."