When it comes to handicapping the supply chain software race, WMS still looks like a shoo-in. But a couple of dark horse challengers are coming up from behind.
James Cooke is a principal analyst with Nucleus Research in Boston, covering supply chain planning software. He was previously the editor of CSCMP?s Supply Chain Quarterly and a staff writer for DC Velocity.
In the race for buyers' software dollars, there's never been any question about who's out in front. Year after year, warehouse management systems (WMS) have easily outdistanced the rest of the field, generating at least half the revenue in the supply chain execution (SCE) market. And that's unlikely to change anytime soon. Most analysts see no big changes in the software horse race in 2008.
Nonetheless, close observers report that they're seeing some subtle shifts in the mar- ket for supply chain execution applications, systems that manage storage, order fulfillment, and delivery functions. For one thing, it appears that transportation management syst (TMS) have put on a burst of speed and are gaining on WMS. For another, ther ple of contenders from the back of the pack are about to make their move.
Trade-up time
Supply chain execution (SCE) software has become big business. According to the Stamford, Conn. based research firm Gartner Inc., sales of these applications totaled $1.55 billion in 2006 and are expected to reach $1.7 billion in 2007—an increase of 9.7 percent. Gartner says growth will continue this year, though the pace will slacken a bit. Its forecast calls for revenues to grow another 8.5 percent to $1.845 billion.
Right now, warehouse management systems account for approximately 56 percent of that revenue. License sales and maintenance fees for WMS—software that keeps tabs on inventory and oversees DC tasks like receiving, putaway, and order picking—reached $950 million in 2007, according to Gartner. The analyst's forecast calls for sales to climb 6 or 7 percent this year, which would put revenues over the $1 billion mark.
Although other analysts may differ with Gartner's market-size estimates, they all agree that WMS sales will continue to expand. In most cases, however, it's not new users that are driving the growth; it's existing users that are trading up. "In large part, it's a replacement cycle for older WMS packages that were bought and implemented in the mid '90s," says John Fontanella, an analyst with Boston-based AMR Research. The newer packages, he says, offer enhanced reporting capabilities and realtime information processing. And many include features designed to help users comply with their own customers' mounting demands—enabling them to, say, load pallets or package shipments in specific ways.
Today's upgraded packages typically include a labor management component, which enables users to measure worker productivity and optimize the use of labor in picking, packing, and sorting. That's fast becoming a must, says Fontanella. "Companies are finding it harder to recruit warehouse workers," he explains. "Because the costs are going up for labor, they have to make sure they get the most out of their labor."
Adrian Gonzales, executive director of the logistics council at ARC Advisory Group in Dedham, Mass., says enhanced data-exchange capabilities are another factor in the newer versions' appeal. The older WMS applications lacked the ability to support data exchange with external trading partners, he says. The latest packages, however, contain features designed to give a company's supply chain partners visibility into a warehouse's inventory holdings.
The new WMS applications are also more flexible than their predecessors. Among other things, they're designed for easy reconfiguration if a company needs to make changes to its warehouse operations. "In the past, you would have to write custom code for a new business requirement," explains Gonzales. "The new software architecture [used in the latest WMS packages] allows you to make changes more easily and cost effectively. Because a lot of companies are looking to be nimble, they are looking to upgrade the WMS from the standpoint of information technology so they can more cost effectively respond to business changes."
still in the game
The WMS market may be maturing, but demand for the software hasn't flagged. Nearly a quarter of the respondents to a recent DC VELOCITY survey said they planned to buy a warehouse management system this year.
(2008 software purchase plans - % of respondents)
Warehouse management
24%
Transportation management
18%
Inventory planning
18%
Planning and forecasting
17%
Supply chain optimization
13%
Labor management
13%
Supply chain design
11%
Supply chain performance management
10%
Demand planning
10%
Enterprise resource planning
9%
Yard management
9%
Supply chain event management
7%
Trade/import/export management
7%
TMS put on the speed
When it comes to revenues, warehousing software may have left the rest of the field in the dust. But it's a different story when it comes to growth. While WMS sales are cantering along at a 6- to 7-percent clip, for example, sales of TMS are hurtling forward at double-digit rates. Gartner expects sales of TMS applications (systems that oversee freight planning and movements) to reach $493 million in 2007—an 11.9 percent increase over 2006 revenues of $441 million. This year, the research firm expects TMS revenue to surge another 12.4 percent to $554 million.
What's driving the growth? An obvious factor is skyrocketing fuel prices, says Gonzales of ARC. "Companies are realizing that unless they implement this technology, their costs are going to go up and their service will degrade."
But it's not just about fuel, he says. The newer versions are fast becoming more global in scope and, therefore, appeal to a broader base of users than their predecessors did. Unlike the earlier versions, which could only manage truck and rail movements, the newer versions can handle air and ocean shipments as well. Gonzales also thinks TMS vendors will soon start adding features normally associated with global trade management solutions, such as regulatory compliance. "In 2008, you'll see more activity in terms of TMS and global trade management becoming more integrated," he predicts.
The growing pressure to go green could also boost demand for transportation software, according to Gonzales. "Although I haven't seen any company justify a TMS purchase solely for green purposes, I'm beginning to see and hear companies talk about it," he says. "The driving force for a TMS is still to reduce costs and improve service levels, but when you consolidate loads and optimize routes, you have fewer trucks on the road, using less fuel."
Falling TMS prices may provide another incentive for buyers to finally take the plunge. The availability of TMS on demand—that is, delivered over the Internet for a relatively low monthly or per-transaction fee—has placed "downward pressure" on the price of software sold under the traditional licensing model, says Gonzales. "Prices are staying the same or decreasing slightly for TMS," he says.
As things now stand, the only thing that could spoil the TMS vendors' party is an emerging competitive threat from a couple of outside sources. In recent years, freight carriers have begun offering shippers access to their own in-house TMS solutions on an on-demand basis. At the same time, third-party logistics service providers (3PLs) have started offering load consolidation and routing optimization as part of their service. Indeed, Gartner analyst Chad Eschinger notes that the primary question facing shippers these days is which provider offers a better value proposition for freight spend optimization—a 3PL or a software vendor.
Dark horse candidates
Although WMS and TMS tend to get all the attention, Fontanella of AMR notes that there are a couple of other SCE applications that bear watching. These applications— network design and inventory optimization systems—are relatively new to the market, but they're already attracting a lot of interest. "Network design and optimization and inventory optimization are the fastest-growing categories, though they are working off a small base," he says.
Network design software lets users evaluate different options for reconfiguring their supply chain operations— giving them an idea of how, say, closing a DC in Miami and opening one in Atlanta would affect transportation costs and customer service levels. Though sales of network design applications only amounted to $54 million in 2006, Fontanella expects strong growth in 2008 as users scramble to cope with a turbulent market. "Network design was something you used to do periodically," he says. "But that's changed now. Companies are constantly re-evaluating their supply chain. That's because they are changing who they are buying from, and they are regularly looking at where they locate plants and warehouses or where a 3PL might set up a postponement center."
Like network design systems, inventory optimization applications help users figure out how best to respond to changing market conditions. As its name suggests, inventory optimization software helps users decide where to locate stock and analyze the cost/service implications of various scenarios. "It helps companies with postponement and where to locate inventory to keep it close to the customer," says Fontanella. Inventory optimization software racked up $91 million in sales in 2006.
A smaller field in the future?
With all these applications jockeying for market position, the obvious question is which ones will be in the lead 10 years from now. But at least one analyst thinks the question will be moot. Dwight Klappich of Gartner foresees a day in the not-too-distant future when individual SCE packages are replaced by integrated solutions built on a single platform for easy information exchange. "Increasingly, as core functionality approaches commoditization," he says, "that [WMS and TMS] functionality will move to the platform vendors—the SAPs, Oracles, and Microsofts."
If Klappich's predictions are on target, companies will someday be buying not a WMS or a TMS, but a broad supply chain application with those capabilities built in. The big ERP vendors would undoubtedly welcome such a turn of events, but what about the smaller vendors that specialize in "best-ofbreed" warehousing and transportation management systems? That type of market shift would throw their whole future into question. As Klappich puts it, they will be "forced to reinvent themselves" if they want to stay in the race.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."