Despite a sputtering economy, regional truckers know their stock could soar at any moment. In the meantime, they're pulling out all the stops to keep customers on the line.
Peter Bradley is an award-winning career journalist with more than three decades of experience in both newspapers and national business magazines. His credentials include seven years as the transportation and supply chain editor at Purchasing Magazine and six years as the chief editor of Logistics Management.
For a long time, regional less-than-truckload (LTL) carriage has been one area of the trucking industry where growth seemed unstoppable. Every time Corporate America rolled out a new money-saving logistics strategy, it seemed to play right into the carrier's hands. Cut costs by reducing inventories? All the more small shipments for regionals to deliver. Slash storage costs by reducing cycle times? More need for overnight or second-day service, a specialty of the regional carriers'. Cut transportation bills by consolidating shipments into truck loads? More need for regional haulers to carry out final deliveries.
None of that's changed, but in the last two years it became apparent that even the regional carriers weren't exempt from economic cycles. Shipments sagged and profits lagged. Though a few carriers report that earnings have shown signs of improvement lately, that's not saying a lot. Capacity remains plentiful and competition fierce, forcing some of the weaker players to consolidate or shut down altogether. (The latest casualty, Plymouth Rock Transportation, a regional carrier in the Northeast, was acquired by USF Red Star in April.)
In short , it's a buyer's market right now. And the competition is making it tough for regional LTLs to raise rates (and recoup rising operating costs) ,especially at a time when the nation's shippers are still entrenched in a cost-cutting mode. "The question we keep hearing in the marketplace right now is, 'How do I save money.' That's the mantra," says Edward Moritz, director of marketing for Con-Way Transportation Services.
Tight competition also means that what business is out there is getting spread among a lot of players, dashing carriers' hopes of a freight bonanza any time soon. "We've not built any economic growth into our forecasts for this year," admits Steve Ginter, vice president of marketing for New Penn Motor Express, a Roadway Corp. subsidiary with operations in the Northeast.
Shock therapy
But if the regionals have glumly accepted the lack luster short-term outlook, they're also gearing up for a brighter future. They have reason for optimism, says Ted Scherck, president of the research firm Colography Group. Speaking at the Council of Logistics Management's annual meeting last fall, Scherck suggested that regionals would be major beneficiaries of what he called "shocks to the system" that disrupted global supply chains over the last few years—terrorist attacks and the resulting increased regulation of international shipments, and labor disruptions at West Coast ports last fall, among others. Afraid of being burned again, he predicted, companies will overhaul their distribution networks with an eye toward increasing investments in regional distribution centers, regional inventories … and regional transportation.
As they wait for the economy to restructure, carriers are adjusting their own networks and services to accommodate shippers' changing demands."We're trying to make lemonade from the lemons," says Moritz of Con-Way, which operates three regional LTL carriers across North America. Con-Way has added capabilities to its Web site that make it easier for customers to download customized reports of various types. And mindful of its customers' desire to save money, it's also "looking at bundling and delivering services more effectively," Moritz reports.
Con-Way, he add s, has also enhanced its pool distribution services, which combine a truckload line-haul with regional distribution. "[Pool distribution's] been around for 50 years,"he says, but today's analytical tools do a much better job of identifying opportunities for assembly and distribution programs.
New Penn has also focused on pool distribution. Ginter says the carrier will introduce a new electronic service, called POOLT RAC, that provides door-to-door shipment tracking capability for pool distribution shipments. Like Moritz, Ginter says he's fielded many requests lately from customers looking for ways to reduce costs without necessarily focusing on rates. "They realize they cannot continue to reduce costs by get ting bigger discounts on the backs of the carriers,"he says. "They're making genuine inquiries about how to take cost out of the process as opposed to just reducing their prices."
He admits those opportunities are not always easy to find. "For a regional carrier like us, taking cost out is largely a function of streamlining the pickup and delivery process," he says. "That's where the opportunity is." Speeding up pickup or delivery, he adds, can be as simple as working with customers to stage freight effectively before the truck arrives to shorten the loading process.
New Penn will soon add a returns management capability to its Web site that allows customers to complete a bill of lading and submit it simultaneously to both the shipper and carrier. "Where we can help," he says, "is to provide a system to help facilitate communication between the buyer and seller."
On a roll
In a superheated competitive market, Con-Way and New Penn have plenty of company among carriers rolling out service improvements. Other regional carriers are unveiling services faster than Freddie Mac's top executives are resigning. Here's a brief look at some recent announcements:
FedEx Freight, which provides regional LTL services around North America, has joined up with FedEx Trade Networks and FedEx Ground to offer ocean and ground service fromAsia to nearly all continental U.S. ZIP codes via the new Fed Ex Trade Net works Ocean- Ground Distribution service. That launch was announced only months after the company introduced a less-than-container- load (LCL) service to and from Europe, via FedEx Trade Networks Ocean Transport Service.
USF Corp. (formerly USFreightways Corp.), which operates a network of regional LTL carriers, has launched the third generation of its Internet services for LTL customers at www.usfnet.com. Registered users can track shipments, get location-based rate quotes, request pick ups online and view images of shipping documents. Earlier this spring, the company announced that it had standardized the services offered by its five LTL carriers.
Old Dominion Freight Line late last year announced that it had restructured the company into four major components. OD-Domestic provides regional, multi-regional and interregional coverage in 38 states. OD-Expedited is a time-critical service program. OD-Technology includes management of the carrier's Web site, among other features. And OD-Global includes cross-border service to Canada, Mexico, Puerto Rico and the Caribbean as well as service to Alaska and container drayage service to and from a number of ports.
Pitt-Ohio Express, a regional carrier serving Pennsylvania, Ohio, Virginia, West Virginia, Maryland, Delaware and portions of some adjoining states, recently extended its services to Chicago. It offers Chicago customers a next-day service to the East Coast along selected lanes.
Vitran Express, a regional carrier serving the Midwest and Canada, and Saia, a regional carrier serving the Southern and Western United States, have added to their ONETrak partnership agreement with a number of new information services for shippers, including a single PRO number from origin to destination, shipment tracing through both networks, access to image documents on both carriers' Web sites, and access to transit time information between all points in the United States and Canada.
AAA Cooper Transportation, which serves 11 states in the Southeast and portions of the Midwest, launched a new Web site earlier this year to provide better access to carrier information. Among the enhancements to the site are a rate quote feature and an online bill of lading. Like its counter parts in this market , AAA Cooper has clearly decided to get its affairs in order now. When the upturn comes, the regionals will be ready to start their engines.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."