In response to customer demands, motor carriers are coming out with time-definite services that are designed to be fast, flexible, pinpoint accurate, ? and absolutely invaluable to shippers.
Peter Bradley is an award-winning career journalist with more than three decades of experience in both newspapers and national business magazines. His credentials include seven years as the transportation and supply chain editor at Purchasing Magazine and six years as the chief editor of Logistics Management.
Not long ago, suppliers to Dillard's Inc. had it made. When it came to merchandise deliveries, Dillard's, a fashion and home furnishings retailer with 330 stores in 29 states, was anything but a demanding customer. Not only did the retailer give its vendors a shipping window of 21 days, but the company's buyers were happy if they had merchandise on the retail floor on the first day of the month.
That much leeway is, of course, a thing of the past. Like most major retailers, Dillard's has become a much harsher taskmaster in recent years, demanding that its suppliers and carriers conform to ever-stricter delivery requirements. "We give our vendors a ship window that is getting narrower and narrower," says Director of Transportation Fred Anderson.
About 40 percent of the retailer's inbound DC shipments arrive by less-than-truckload (LTL) carrier. Dillard's has winnowed its list of LTL carriers down to FedEx National (the former Watkins Motor Freight) for long-haul freight and FedEx Freight for multiregional LTL service. The retailer also uses a third-party logistics service provider to consolidate shipments in the New York/New Jersey area and does additional consolidations at its DC near Charlotte, N.C., for full truckload shipments to its other DCs. In addition, private-fleet drivers often pick up shipments from vendors after they make store deliveries.
To keep all of those different types of deliveries on target, Dillard's has set up a transit-time matrix based on origin and destination ZIP codes for vendors that ship merchandise to the retailer's seven distribution centers. "All carriers are measured against that transit matrix," Anderson says. "You don't get extra points for being early. Early is as bad as late."
great expectations
When it comes to time-critical services, shippers are demanding more from their carriers than ever. Here's what FedEx Freight says its customers expect it to do:
Provide visibility from the time of pickup to delivery so they can plan replenishment orders, avoiding out-of-stocks and lost sales.
Invoice accurately to avoid administrative and auditing costs.
Count the pieces and read the labels. This is crucial when a retailer has multiple receiving destinations and a carrier picks up multiple shipments from the same vendor.
Be a partner. What can the carrier and the retailer do together to drive costs out of the supply chain to keep rate increases to a minimum?
Be consistent and do what you say you can do.
Charge a competitive price.
The transit-time matrix is coupled with requirements for visibility of goods in transit. Dillard's gets that information in large part from advance shipment notices from its vendors. Says Anderson: "We know down to the SKU [stock-keeping unit] level what's expected."
Both of those tactics support the retailer's overall goal of streamlining operations. "Basically, the direction we are heading is to speed up the supply chain," Anderson says. The reason: "We are undergoing a dramatic change in merchandising," he explains. "We want to reduce the amount of inventory on the floor, reduce costs, and become more customer-friendly."
Less inventory, lower costs, and greater customer satisfaction, all at the same time? It can be done, but only if the motor carriers involved meet some pretty demanding performance standards. "We need accountability and reliability for quick replenishment into the stores," Anderson says. "We need to rely on our carriers and be specific about when we expect deliveries.We are putting the requirement on our carriers that transit times need to be accurate. They have to be on time, but not early."
Carriers say such requirements are becoming more and more common. Fortunately for both buyers and suppliers, carriers also say they're up to the challenge.
Designed for speed
Anderson's expectations will sound familiar to anyone who does business with large retailers, manufacturers employing just-in-time delivery strategies, and other companies that have very specific requirements regarding when goods must reach their facilities. Not only are those companies becoming more and more demanding, but they're also enforcing their programs by imposing hefty penalties on shippers that fail to meet their requirements.
The burden of figuring out how to meet tight delivery demands has largely fallen on carriers' shoulders. In response, they've developed an expansive menu of time-based services, ranging from traditional over-the-road shipments to emergency deliveries in exclusive-use vehicles.
What follows is a list of just a few of the many carriers that offer services that are specifically designed to meet their customers' requirements for faster shipments:
Roadway Express offers two versions of its emergency and expedited products. Its Time- Advantage service is a next-day, non-guaranteed service that complements its guaranteed Time-Critical service.
In September, USF Holland, part of YRC Regional Transportation, launched a next-day service that includes guaranteed delivery before 9 a.m., noon, or 3: 30 p.m. for shipments within 750 miles.
Also in September, FedEx Express added Same Day Freight service for palletized or loose shipments weighing in excess of 150 pounds.
Averitt Express, an LTL carrier operating primarily in the Southeast, offers customers both a day-definite and a time-definite service. In addition, it offers same-day, nextflight- out, and next-day ground and air services. Customers can upgrade shipments in transit from standard shipping to time-critical service.
Old Dominion Freight Line, a multiregional LTL carrier with service coverage in 38 states, offers what it calls Speed Service on Demand, which provides guaranteed, time-specific delivery for critical shipments.
Con-way Freight has offered guaranteed transit times on all of its direct services for several years.
Part of the plan
There's a lot more than speed involved when it comes to ensuring precise, on-time deliveries, however. Many carriers have focused on tightening up their own operations and networks to ensure that freight does not go astray, and they've built in recovery strategies for those times when it does.
For many shippers, moreover, reliability is every bit as important as timeliness. Some may not need an urgent mode of transportation, says Phillip Corwin, director of marketing and product management for UPS's critical shipment and service-parts logistics businesses. The most important thing for them, he explains, is not necessarily how long it takes for a shipment to arrive, but rather getting it when promised in order to meet production needs or replenish stores.
Customers' need for absolute reliability has led Roadway Express to hone its time-definite services, says President Terry Gilbert. The carrier was prompted to act in part by requests for help in avoiding chargebacks assessed by big box retailers for deliveries that failed to comply with delivery requirements. In response, Roadway developed its Time-Critical Multiday Window service. That service allows customers to tell the carrier what delivery window is required by the consignee, and Roadway guarantees delivery within that time frame. "That allows the vendor to shift the risk to us," says Gilbert. "We guarantee we will bring shipments into the DC within the parameters of the purchase order."
Similarly, USF Holland, a regional LTL carrier serving the Midwest and Southeast, takes on some of the risk for its customers. "We sell the guarantee," says Mark Pare, vice president of special services. "It holds us accountable and makes us utilize our system to ensure their shipments move according to the forecast. We have a group of people who monitor every shipment to guarantee compliance."
To comply with increasingly complex delivery requirements, shippers are beginning to mix and match time-specific services to fine-tune the way they move and receive goods. They're even incorporating carriers' diverse service menus into their operational plans. "We are seeing some things once considered value-added services that are getting embedded into the normal course of business during normal business hours," Corwin says.
Some shippers are making what have traditionally been viewed as emergency services part of their advance planning exercises. "What we are seeing is not so much sameday service as part and parcel of normal business, but as part and parcel of planning for contingencies," Corwin continues. "Rather than calling [carriers] in desperation, there is a plan in place."
Critical shipment services are even being incorporated into companies' standard operating procedures— think of high-tech manufacturers that include critical-parts delivery in their service contracts. Corwin offers another example: During sports playoffs, manufacturers of licensed apparel finish merchandise proclaiming the winner as the games wrap up, and then need to get it into stores the next day.
Premium price tag
Offering time-definite services demands new ways of thinking, a willingness to change, and a whole lot of time, effort, and cost. Roadway's Gilbert, for one, acknowledges that carriers that provide a variety of timebased services face operational challenges. "It has created an enormous set of complexities for a network our size," he says.
The complexities have grown along with the number of shippers using time-based services. "Two or three years ago, it was easier. With our first set of dispatches, we would make sure all time-sensitive shipments were on one or two trailers," Gilbert says. "Now, almost every trailer has shipments with time-sensitive requirements."
Likewise, USF Holland found it had to implement a number of operational changes before it could offer its time-definite, guaranteed service. The carrier also had to go through the laborious task of measuring the potential impact of restructuring on potentially millions of pairings among the LTL carrier's customers, consignees, and 78 terminals. That took an enormous number of calculations, Pare says. "We did yeoman's work getting it done."
Ironically, the time-definite services that are a challenge for carriers to implement make their customers' lives easier by offering them more ways to meet their own delivery commitments to their customers. Pare says, "When people used to ask how fast we could move from point A to B, there was one answer. Now we have up to six. We have heard from a lot of customers that it gives them flexibility and control."
Given that precision time-definite services require so much of carriers' resources, no one should be surprised that they come with a premium price tag. Even so, demand for such services is growing at double-digit rates—and the need for flexibility and control in today's hotly competitive environment is the reason. Says Gilbert: "Customers are willing to pay for that."
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."