John Johnson joined the DC Velocity team in March 2004. A veteran business journalist, John has over a dozen years of experience covering the supply chain field, including time as chief editor of Warehousing Management. In addition, he has covered the venture capital community and previously was a sports reporter covering professional and collegiate sports in the Boston area. John served as senior editor and chief editor of DC Velocity until April 2008.
Zipcar has made a name for itself by renting cars to drivers who need wheels on demand—a couple of hours one day, maybe a full day the next. By tapping into a wireless network, Zipcar members can locate vehicles on a moment's notice and be on the road within minutes.
Company executives say that many of its customers have achieved transportation nirvana—more than 30 percent have either sold their cars or have decided not to buy one. The concept allows customers to pay for only the amount of time they drive the car, without having to worry about nuisances like insurance and maintenance.
A similar model is attracting the interest of distribution managers who want to cut down on the cost of maintaining a fleet of forklifts. Some companies that lease their lift trucks are asking their fleet management providers for a "power by the hour" option, as some truck makers refer to the concept.
That's just one of several developments that are leading more companies to outsource management of their forklift fleets to truck manufacturers and third parties. They're not only saving plenty—in terms of time, money, and maintenance. They're also getting access to technologies and support services that can help them improve the safety and efficiency of their operations.
Pay as you go
It's only recently that the technology that makes pay-by-the-hour fleet leasing possible became commercially available. RFID and sensor technologies, aided by improved, lower-cost telemetry, allow fleet managers to monitor exactly when a lift truck is activated and when it is shut down. Drivers activate the monitoring system by entering a unique identification number for each truck.
The practice of paying for the amount of time when vehicles are actually in use is expected to become a major trend, especially as companies continue to outsource fleet management and concentrate on their core competencies. Right now, though, it's just getting started.
"We quote a ton of business each week, and very few are asking for a per-hour cost structure," says Van Clarkson, director of fleet management at Hyster, a lift-truck manufacturer that also offers fleet management services. "But it's something we expect to see become more common going forward. And we have customers who are actually using the technology today."
The most likely users of "pay as you go" forklifts are companies whose operations don't require the equipment to run at all times. The hourly system is ideal for the logistics sector, especially third-party logistics service providers that experience peaks and valleys in their work flow and may use some equipment for limited periods.
"They've got their core fleet and units that they use every day, but they may take on a new client and need a few extra pieces to support their core fleet," explains Will van Ness, fleet finance manager for Yale Materials Handling. "A unit could sit on the sidelines and only be put into use on demand. It might sit idle 75 percent of the time, but once the hour meter starts, we collect the data and we can invoice the customer monthly, quarterly, or however the customer chooses."
What's your hot button?
Automated fleet management systems offer a host of benefits, such as tracking and reporting, automated preventivemaintenance schedules, consolidated billing, and management of asset utilization. They can also simplify Occupational Safety and Health Administration (OSHA) compliance through automating the safety check procedure that each driver must go through prior to starting a vehicle.
A recent poll conducted by DC VELOCITY found that customers' opinions varied widely when it came to which of these capabilities they considered most useful. For example, while 47 percent of the respondents said that OSHA compliance was a major benefit of fleet management systems, 27 percent said they did not use their systems for that purpose. Preventive maintenance and asset utilization were rated among the more useful capabilities of fleet management systems.
Those results, no doubt, reflect differences in priorities. "Every customer has its own 'hot button'," says Matt Ranly, senior marketing product manager for Crown Equipment Corp., which offers a wireless fleet management system called InfoLink. "One customer might be interested in monitoring impacts or impact reporting, and the next customer may be all about OSHA compliance and making sure that only authorized people are driving trucks. The next guy might be most concerned with maximizing fleet utilization," he observes.
Sean Bennett's hot button is making sure his forklift operators adhere to the safety rules in place at his distribution center. After installing Crown's InfoLink system to monitor forklift impacts, though, he realized that the drivers weren't being as careful as he had thought.
Bennett is senior financial operations support manager at MBM Corp., a customized-food distributor with 32 distribution centers around the country. The company has installed InfoLink on 48 pieces of forklift equipment at its 170,000-square-foot DC in Rancho Cucamonga, which is located in Southern California's Inland Empire.
When InfoLink was first installed, Bennett simulated impacts, such as those that would result from driving into a pole or racking, so management would understand the metrics that would be used for evaluating the seriousness of those events. Soon after the monitoring program was rolled out to drivers, it became clear that some operators were experiencing impact events at a much higher rate than management had expected.
So much was going on, in fact, that Bennett's team initially was collecting an unmanageable amount of data. After tweaking the system, MBM is now able to monitor and analyze the data it receives. As a result of those enhanced reporting capabilities, managers today are able to address impact events with individual drivers.
The fleet management system turned out to be a good investment. "Now that we have started to monitor the equipment's activity and seize opportunities to improve training for individual operators, we expect to see a reduction in repair and maintenance expense on our equipment and racks," Bennett says.
But for MBM, calculating payback from the fleet management system is more than just a financial matter. The company takes great pride in its safety record, and it expects that InfoLink will help it enhance its performance. For example, MBM plans to use the data to determine how many forklift impacts are caused by drivers with less than a year of experience, and how many involve veteran drivers. The company will also use the information to evaluate its safety and training program and to make necessary adjustments.
"We always want safety to be our primary concern," Bennett says. "Because InfoLink is on our equipment, we think it creates awareness, and this awareness will help our operators to be careful how they drive the unit and to be safety-conscious."
More room for growth
It appears that there is plenty of opportunity for providers of fleet management services to expand their customer base down the road. In the DC VELOCITY poll, only 38 percent of the respondents reported that they were already using a fleet management system. That percentage seems likely to grow: Of the 80 percent who said that they planned to purchase new lift trucks in the next 12 months, half indicated that they planned to attach a request for proposal (RFP) for fleet management services to their purchase orders.
Those numbers aren't surprising, given that fleet management services offer so many potential benefits and new technology-based capabilities like by-the-hour leasing are coming online all the time. But there may be something more fundamental behind the fleet outsourcing trend: The need to focus on the right business priorities.
"One of the reasons why more and more of our customers are getting into outsourcing fleet management is that they want to concentrate on their core business," says Hugh Quinnell, national manager, major accounts, parts, and service operations at Toyota Material Handling, which unveiled a new fleet management program in June. "Customers are able to focus on the nuts and bolts of their business and let the experts handle the things that are not part of their core business."
Congestion on U.S. highways is costing the trucking industry big, according to research from the American Transportation Research Institute (ATRI), released today.
The group found that traffic congestion on U.S. highways added $108.8 billion in costs to the trucking industry in 2022, a record high. The information comes from ATRI’s Cost of Congestion study, which is part of the organization’s ongoing highway performance measurement research.
Total hours of congestion fell slightly compared to 2021 due to softening freight market conditions, but the cost of operating a truck increased at a much higher rate, according to the research. As a result, the overall cost of congestion increased by 15% year-over-year—a level equivalent to more than 430,000 commercial truck drivers sitting idle for one work year and an average cost of $7,588 for every registered combination truck.
The analysis also identified metropolitan delays and related impacts, showing that the top 10 most-congested states each experienced added costs of more than $8 billion. That list was led by Texas, at $9.17 billion in added costs; California, at $8.77 billion; and Florida, $8.44 billion. Rounding out the top 10 list were New York, Georgia, New Jersey, Illinois, Pennsylvania, Louisiana, and Tennessee. Combined, the top 10 states account for more than half of the trucking industry’s congestion costs nationwide—52%, according to the research.
The metro areas with the highest congestion costs include New York City, $6.68 billion; Miami, $3.2 billion; and Chicago, $3.14 billion.
ATRI’s analysis also found that the trucking industry wasted more than 6.4 billion gallons of diesel fuel in 2022 due to congestion, resulting in additional fuel costs of $32.1 billion.
ATRI used a combination of data sources, including its truck GPS database and Operational Costs study benchmarks, to calculate the impacts of trucking delays on major U.S. roadways.
There’s a photo from 1971 that John Kent, professor of supply chain management at the University of Arkansas, likes to show. It’s of a shaggy-haired 18-year-old named Glenn Cowan grinning at three-time world table tennis champion Zhuang Zedong, while holding a silk tapestry Zhuang had just given him. Cowan was a member of the U.S. table tennis team who participated in the 1971 World Table Tennis Championships in Nagoya, Japan. Story has it that one morning, he overslept and missed his bus to the tournament and had to hitch a ride with the Chinese national team and met and connected with Zhuang.
Cowan and Zhuang’s interaction led to an invitation for the U.S. team to visit China. At the time, the two countries were just beginning to emerge from a 20-year period of decidedly frosty relations, strict travel bans, and trade restrictions. The highly publicized trip signaled a willingness on both sides to renew relations and launched the term “pingpong diplomacy.”
Kent, who is a senior fellow at the George H. W. Bush Foundation for U.S.-China Relations, believes the photograph is a good reminder that some 50-odd years ago, the economies of the United States and China were not as tightly interwoven as they are today. At the time, the Nixon administration was looking to form closer political and economic ties between the two countries in hopes of reducing chances of future conflict (and to weaken alliances among Communist countries).
The signals coming out of Washington and Beijing are now, of course, much different than they were in the early 1970s. Instead of advocating for better relations, political rhetoric focuses on the need for the U.S. to “decouple” from China. Both Republicans and Democrats have warned that the U.S. economy is too dependent on goods manufactured in China. They see this dependency as a threat to economic strength, American jobs, supply chain resiliency, and national security.
Supply chain professionals, however, know that extricating ourselves from our reliance on Chinese manufacturing is easier said than done. Many pundits push for a “China + 1” strategy, where companies diversify their manufacturing and sourcing options beyond China. But in reality, that “plus one” is often a Chinese company operating in a different country or a non-Chinese manufacturer that is still heavily dependent on material or subcomponents made in China.
This is the problem when supply chain decisions are made on a global scale without input from supply chain professionals. In an article in the Arkansas Democrat-Gazette, Kent argues that, “The discussions on supply chains mainly take place between government officials who typically bring many other competing issues and agendas to the table. Corporate entities—the individuals and companies directly impacted by supply chains—tend to be under-represented in the conversation.”
Kent is a proponent of what he calls “supply chain diplomacy,” where experts from academia and industry from the U.S. and China work collaboratively to create better, more efficient global supply chains. Take, for example, the “Peace Beans” project that Kent is involved with. This project, jointly formed by Zhejiang University and the Bush China Foundation, proposes balancing supply chains by exporting soybeans from Arkansas to tofu producers in China’s Yunnan province, and, in return, importing coffee beans grown in Yunnan to coffee roasters in Arkansas. Kent believes the operation could even use the same transportation equipment.
The benefits of working collaboratively—instead of continuing to build friction in the supply chain through tariffs and adversarial relationships—are numerous, according to Kent and his colleagues. They believe it would be much better if the two major world economies worked together on issues like global inflation, climate change, and artificial intelligence.
And such relations could play a significant role in strengthening world peace, particularly in light of ongoing tensions over Taiwan. Because, as Kent writes, “The 19th-century idea that ‘When goods don’t cross borders, soldiers will’ is as true today as ever. Perhaps more so.”
Hyster-Yale Materials Handling today announced its plans to fulfill the domestic manufacturing requirements of the Build America, Buy America (BABA) Act for certain portions of its lineup of forklift trucks and container handling equipment.
That means the Greenville, North Carolina-based company now plans to expand its existing American manufacturing with a targeted set of high-capacity models, including electric options, that align with the needs of infrastructure projects subject to BABA requirements. The company’s plans include determining the optimal production location in the United States, strategically expanding sourcing agreements to meet local material requirements, and further developing electric power options for high-capacity equipment.
As a part of the 2021 Infrastructure Investment and Jobs Act, the BABA Act aims to increase the use of American-made materials in federally funded infrastructure projects across the U.S., Hyster-Yale says. It was enacted as part of a broader effort to boost domestic manufacturing and economic growth, and mandates that federal dollars allocated to infrastructure – such as roads, bridges, ports and public transit systems – must prioritize materials produced in the USA, including critical items like steel, iron and various construction materials.
Hyster-Yale’s footprint in the U.S. is spread across 10 locations, including three manufacturing facilities.
“Our leadership is fully invested in meeting the needs of businesses that require BABA-compliant material handling solutions,” Tony Salgado, Hyster-Yale’s chief operating officer, said in a release. “We are working to partner with our key domestic suppliers, as well as identifying how best to leverage our own American manufacturing footprint to deliver a competitive solution for our customers and stakeholders. But beyond mere compliance, and in line with the many areas of our business where we are evolving to better support our customers, our commitment remains steadfast. We are dedicated to delivering industry-leading standards in design, durability and performance — qualities that have become synonymous with our brands worldwide and that our customers have come to rely on and expect.”
In a separate move, the U.S. Environmental Protection Agency (EPA) also gave its approval for the state to advance its Heavy-Duty Omnibus Rule, which is crafted to significantly reduce smog-forming nitrogen oxide (NOx) emissions from new heavy-duty, diesel-powered trucks.
Both rules are intended to deliver health benefits to California citizens affected by vehicle pollution, according to the environmental group Earthjustice. If the state gets federal approval for the final steps to become law, the rules mean that cars on the road in California will largely be zero-emissions a generation from now in the 2050s, accounting for the average vehicle lifespan of vehicles with internal combustion engine (ICE) power sold before that 2035 date.
“This might read like checking a bureaucratic box, but EPA’s approval is a critical step forward in protecting our lungs from pollution and our wallets from the expenses of combustion fuels,” Paul Cort, director of Earthjustice’s Right To Zero campaign, said in a release. “The gradual shift in car sales to zero-emissions models will cut smog and household costs while growing California’s clean energy workforce. Cutting truck pollution will help clear our skies of smog. EPA should now approve the remaining authorization requests from California to allow the state to clean its air and protect its residents.”
However, the truck drivers' industry group Owner-Operator Independent Drivers Association (OOIDA) pushed back against the federal decision allowing the Omnibus Low-NOx rule to advance. "The Omnibus Low-NOx waiver for California calls into question the policymaking process under the Biden administration's EPA. Purposefully injecting uncertainty into a $588 billion American industry is bad for our economy and makes no meaningful progress towards purported environmental goals," (OOIDA) President Todd Spencer said in a release. "EPA's credibility outside of radical environmental circles would have been better served by working with regulated industries rather than ramming through last-minute special interest favors. We look forward to working with the Trump administration's EPA in good faith towards achievable environmental outcomes.”
Editor's note:This article was revised on December 18 to add reaction from OOIDA.
A Canadian startup that provides AI-powered logistics solutions has gained $5.5 million in seed funding to support its concept of creating a digital platform for global trade, according to Toronto-based Starboard.
The round was led by Eclipse, with participation from previous backers Garuda Ventures and Everywhere Ventures. The firm says it will use its new backing to expand its engineering team in Toronto and accelerate its AI-driven product development to simplify supply chain complexities.
According to Starboard, the logistics industry is under immense pressure to adapt to the growing complexity of global trade, which has hit recent hurdles such as the strike at U.S. east and gulf coast ports. That situation calls for innovative solutions to streamline operations and reduce costs for operators.
As a potential solution, Starboard offers its flagship product, which it defines as an AI-based transportation management system (TMS) and rate management system that helps mid-sized freight forwarders operate more efficiently and win more business. More broadly, Starboard says it is building the virtual infrastructure for global trade, allowing freight companies to leverage AI and machine learning to optimize operations such as processing shipments in real time, reconciling invoices, and following up on payments.
"This investment is a pivotal step in our mission to unlock the power of AI for our customers," said Sumeet Trehan, Co-Founder and CEO of Starboard. "Global trade has long been plagued by inefficiencies that drive up costs and reduce competitiveness. Our platform is designed to empower SMB freight forwarders—the backbone of more than $20 trillion in global trade and $1 trillion in logistics spend—with the tools they need to thrive in this complex ecosystem."