Peter Bradley is an award-winning career journalist with more than three decades of experience in both newspapers and national business magazines. His credentials include seven years as the transportation and supply chain editor at Purchasing Magazine and six years as the chief editor of Logistics Management.
When you look at the truckload portion of the motor carrier industry as a single entity, you see the segment—the word segment hardly does it justice—that handles the vast majority of for-hire tonnage in the United States. According to the Truckload Carriers Association (TCA), the major trade association for the industry, truckload carriers handled 97 percent of the for-hire tonnage in 2002—the latest numbers available. That makes the truckload business, as fragmented as it is, a substantial part of the nation's economy.
But examine just a bit further, and you see one of the most fragmented portions of the industry, with thousands of carriers, big and small, and where even the giants, the best-known names, control only a small portion of the overall market. Thus, generalizations about the industry can be misleading. What is almost universally true, though, for truckload carriers big and small, is that business has been tough, but it is getting better.
Over the last four years, the industry has gone through substantial turmoil. Chris Burruss, president of TCA, describes it as a "perfect storm."
"The industry will face cost pressures at any time," he says. "It might be fuel or insurance, or new engines, or you might have to deal with drivers. Over the last four years, all of those have come to bear at once."
Lately, though, as the economy has recovered and trucking volumes have risen— and truckload rates along with them—truckload carriers, or at least the larger carriers, have shown strong signs of recovery. J.B. Hunt, for instance, the largest publicly traded truckload carrier, reported both record revenues and earnings in the first quarter of this year. Werner Enterprises, another large truckload carrier, reported its first-quarter revenues increased by 11 percent and profits by 31 percent over 2003's first quarter. (Schneider National, the nation's largest truckload carrier, is privately held and does not break out its financial results. However, for all of 2003, the company said its truckload services revenue grew by 6 percent.)
Rates on the rebound
For shippers, that opens several issues. First, rates are up and certain to rise. Carriers have had to absorb substantial increases in insurance and fuel costs; increase driver compensation; and take on the higher acquisition and maintenance costs of new cleaner-burning engines.With capacity tight, carriers will pass those costs on to customers and attempt to improve their margins as well. But with costs being particularly volatile, getting a grip on exactly how far rates will rise is difficult.
William Rennicke, a managing partner with Mercer Management Consulting's transportation practice, says, "While rates have gone up—most carriers have seen much higher rates and the rates are sticking—there's a built-in uncertainty in the cost structure. It gets hard for the carriers to find out if they are pricing the right way, or you end up with contingency-based pricing. "Many carriers have been successful in passing on at least a portion of the steep run-up in diesel fuel prices, but constant changes in rates can also cause tensions between shippers and carriers. Rennicke describes the pricing environment as "crazy and unsettled." (An example of the cost issues: Diesel fuel in early May averaged $1.71 a gallon across the country, 23 cents a gallon higher than a year earlier.)
Even with tight capacity, Rennicke believes that shippers still have most of the leverage because of the number of competing carriers in the truckload market.
The driver dilemma
Attracting and retaining drivers has long been an issue for truckload carriers, and the pool of available drivers may be as great or greater a restraint on capacity as equipment. "Drivers are as big a problem as before the downturn," Rennicke says. "The ability to serve the market is capped by the ability to attract drivers."
Speaking to the International Association of Refrigerated Warehouses conference in April, Lance Craig, chairman of TCA and president of Craig Transportation in Perrysburg, Ohio, said,"By every standard measurable, the issue of drivers is particularly worrisome."
Tight capacity and the issue of driver retention have led more carriers than ever to consider using rail intermodal services for linehauls. J.B. Hunt and Schneider National, the largest truckload carriers, have used intermodal for portions of their business for several years, but Rennicke says that even relatively small carriers are considering that option. But even intermodal capacity is getting tight, Craig warns.
Another factor whose consequences are still imperfectly understood: Carriers are also continuing to learn how the new driver hours-of-service rules that took effect in January will affect productivity. Already, major carriers have gotten more serious about imposing detention charges on shippers or receivers that tie up equipment.
Be late, get detention
Craig says detention billings by his company are more than double what they were before the rules came into effect.
"This is not a 'hurrah' thing," he says,"but it highlights for shippers and receivers that there is a cost to inefficiency."
Perhaps even more important heading into the peak shipping season is that capacity is getting tight. "There's definitely going to be a problem as we wind into the busy season," Craig says. Shippers without contracts with carriers may find trucks difficult to find as volume picks up—especially those shippers who carriers perceive as operating inefficient docks.
Craig says, "It's not a secret that it's swung back the other way. There's a much higher demand for trucking. It is more of a carrier's market now."
But the pain inflicted on the industry over the last four years—plus questions about driver availability—has caused many carriers to invest in new capacity cautiously, which suggests that capacity is not likely to expand in step with demand. "Expansion has to be done in a careful manner," Craig says. He says his own company could move as much as 50 percent more freight every day, based on the demand he's seeing. Yet major investments won't come quickly.
"Trucking companies have learned from the last recession what it takes to be a profitable company," Craig says. "They are going to be cautious about who they deal with and how they do business. A lot of carriers now have tools that tell them who their good customers are and who the bad customers are."
Shippers aware of the coming tight capacity have been making efforts to expand their base of contracted carriers. Craig reports a sharp increase in requests for bids from shippers. "They are trying to gain specific commitments knowing that things are ready to bust loose," he says. "The only way to gain capacity is to roll out those bids and issue awards for traffic."
Logistics real estate developer Prologis today named a new chief executive, saying the company’s current president, Dan Letter, will succeed CEO and co-founder Hamid Moghadam when he steps down in about a year.
After retiring on January 1, 2026, Moghadam will continue as San Francisco-based Prologis’ executive chairman, providing strategic guidance. According to the company, Moghadam co-founded Prologis’ predecessor, AMB Property Corporation, in 1983. Under his leadership, the company grew from a startup to a global leader, with a successful IPO in 1997 and its merger with ProLogis in 2011.
Letter has been with Prologis since 2004, and before being president served as global head of capital deployment, where he had responsibility for the company’s Investment Committee, deployment pipeline management, and multi-market portfolio acquisitions and dispositions.
Irving F. “Bud” Lyons, lead independent director for Prologis’ Board of Directors, said: “We are deeply grateful for Hamid’s transformative leadership. Hamid’s 40-plus-year tenure—starting as an entrepreneurial co-founder and evolving into the CEO of a major public company—is a rare achievement in today’s corporate world. We are confident that Dan is the right leader to guide Prologis in its next chapter, and this transition underscores the strength and continuity of our leadership team.”
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."