By rights, the guys who manage regional LTL trucking outfits ought to be ecstatic. Like truckers everywhere, they took a beating during the economic downturn, but today, the storm clouds have receded and their future looks bright. No less an authority than The Colography Group has pronounced their business hot. "The strongest shipping growth is concentrated in the regional LTL segment," the Atlanta based research and analysis firm proclaimed in its latest market analysis, A World of Change: Global Transport in a Time-Driven World.
It's not hard to see why. Nervous about potential supply chain disruptions in a post 9/11 world, companies of all stripes are keeping goods in local distribution centers closer to the end customer. According to The Colography Group, more than two-thirds of all shipments travel 600 miles or less, and the proportion is growing. At the same time, a spike in e-commerce has flooded the nation's shipping channels with small, light packages, a trend that favors the less-than-truckload carrier at the expense of the truckload hauler.
Ironically, the regionals' business is exploding just when their ranks are the thinnest. Battered by economic blows in the last couple of years, many of the weaker players closed their doors or were swallowed up by competitors, the latest casualty being USF Red Star in the Northeast. That's led to a capacity crunch in some parts of the country. "Right now, in many industry segments, demand for trucking services is exceeding supply," says Jim Latta, vice president of business development and coowner of the privately held A. Duie Pyle, which operates both LTL and truckload service, mostly in the northeastern United States.
If that were the only problem they faced, LTL executives would probably be breaking out the champagne right now. But unfortunately, it's not. With little prompting, most carriers will reel off a list of weak spots in their industry that threaten their ability to serve customers. That's provoking anxiety among the shippers that rely on regional LTL service. It's not just a question of capacity, they say, it's also a question of rates.
Rough road
What has the truckers worried? For starters, there's the driver shortage—a problem that has defied a decade's worth of attempts at resolution. "I've been concerned for some time that our industry has not been attractive to the best and brightest people," says Gerald L. Detter, president and chief executive officer of Ann Arbor, Mich.-based Con-Way Transportation Services Inc., which serves virtually the entire United States through regional LTL subsidiaries. "Decades ago, it was considered a leading bluecollar industry, with excellent wages and benefits." But that all changed. "Today, it's more work, harder work, for less compensation—that's a bad combination. So the quality of the people who are willing to do this kind of work will dilute itself, in my opinion, and I believe that has happened." Detter predicts truckers will be forced to raise drivers' compensation somewhere between 25 and 30 percent in the next three to five years.
Then there are the trucks themselves. Although some companies have continuously renewed their trailer stock, many simply can't afford to buy new equipment. Latta at A. Duie Pyle says his impression is that many of the trucks sold in recent years have been "straight" trucks (i.e. nonarticulated), which allow only restricted access for loading and unloading by forklift truck, bought by sub-regional carriers.
Despite strong sales among manufacturers of large trucks, many regional carriers are only slowly enlarging their fleets. "We can't be like the grocery industry making two or three cents on the dollar, because of the cost of equipment," says John Shevell, vice chairman of New England Motor Freight Inc. in Elizabeth, N.J., which provides LTL trucking services in the northeastern and mid- Atlantic United States, eastern Canada and Puerto Rico.
Of course, every trucking executive who voices concerns about the quality of trucks or availability of drivers is talking about the other guy. But road congestion is a problem that affects them all. "How do you have reliable service in the face of an infrastructure that is a big, big problem?" asks Ted Scherck, president of The Colography Group and author of the World of Change report. "How do you deliver in Boston? That's a critical problem."
It's not just Boston, of course. Congestion is endemic throughout the high-volume Northeast region, which includes New York. "They want to put the Olympics in here!" complains Shevell. "All that traffic, and no one will get any freight. It's the most absurd thing in the world."
Reaching the outer limits
But it's not just about drivers, equipment and roads. For many regionals, says Scherck, it's a major challenge just figuring out how to cover extensive geographic regions with their limited equipment. "If you're going to be a regional carrier, you really have to serve the whole region," he says. "A lot of second-tier companies are not large enough to provide the level of service demanded at the price demanded in the whole region."
For some, the solution has been mergers and acquisitions, a trend Scherck expects to continue. "We'll end up with, in effect, five or six regions in the United States and the trucking companies are going to have to have competitive service offerings and competitive scope within that region. That's going to be a challenge for a company that is, for example, strong in the Southeast, but has weaker offerings in the Northwest. They'll have to make a decision if they're going to compete in the Northwest. You can't compete by growing organically, so you have to find someone to buy or merge with to give that coverage."
Indeed, that's exactly what FedEx Freight has done, Scherck says. "It's a collection of regional operations instead of a national footprint; that's why it's done so well." Scherck notes that Con-Way and Overnite have used the same strategy to vault into the top tier.
Not every carrier can buy or merge its way to the top, however. The remaining regionals have been left scrambling to find other ways to make their services attractive. Some have teamed up with a traditional adversary, the rails, to provide intermodal service. Some have outfitted their trucks with smart tracking technology. And some are pinning their hopes on new, innovative equipment.
Steve Ginter, vice president of marketing at New Penn Motor Express Inc., which operates LTL services in the eastern United States, Canada and Puerto Rico, says his company has invested in trucks with liftgates that can load and unload cargo without a raised dock. "Especially here in the Northeast, where the infrastructure of our customers is not what it is in the West or Midwest, there's a fairly significant need for lift-gate where we're able to make a delivery from a hydraulic tail-gate," Ginter says. "We're making greater investments in equipment that has a hydraulic lift-gate to meet the needs of customers who need that, sometimes even for a residential delivery."
Others have chosen to expand not their fleets, but their service offerings. "We're doing everything we can to grow different products for our customers," says Brad Brown, head of marketing at Averitt Express Inc., operating LTL mostly in the South. "We believe they want our company to do more than just pick up and deliver goods for them.We've been core LTL for 25 years, and in the last six we've been doing international services with air and ocean freight forwarding. We also have a time-definite product—with guaranteed air, ground and charter," says Brown, who adds that Averitt has even established a supply chain group.
What does all this mean for shippers? Certainly, they should brace themselves to pay higher rates. Carriers argue that an increase is long overdue. "Customers will probably recoil," concedes Con-Way's Detter. "But I suggest they consider the following: Look at the cost of transport compared to the cost of manufacturing over the last two decades. The cost of transportation is much smaller [as a percentage of manufacturing costs] today than it was 20 years ago. Because we have shared those efficiencies—perhaps too much—with customers, now it's time to get paid more."
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."