James Cooke is a principal analyst with Nucleus Research in Boston, covering supply chain planning software. He was previously the editor of CSCMP?s Supply Chain Quarterly and a staff writer for DC Velocity.
If you've ever wished you could make a few minor adjustments to the software you use, you'll appreciate Stuart Koehler's position. Koehler is the operations manager for First Supply LLC, a Madison,Wis.-based plumbing, heating, and kitchen supply wholesaler that uses Infor's warehouse management system in its distribution operations. Though the software does what it's designed to do, Koehler nonetheless wanted to have a modification made.What he hoped to address was a limitation in the software's label-printing capability—the system was unable to include as much product information as First Supply wanted on the labels it generated.
In the overall scheme of things, that was a minor concern. Still, it was something Koehler wanted to pursue. Although he could have gone directly to the vendor to have the modification made, Koehler chose a different route: He took the matter up with his software user group.
If that strikes you as a roundabout way to solve a software problem, you're probably not a member of a software user group. User groups—organizations made up of customers of a particular software supplier—have come a long way from their origins as forums for sharing war stories and swapping tips. These days, they're also an important communication channel between the users and the vendor. And in many cases, the groups have a great deal of influence on product development.
In fact, Koehler says that recommending upgrades and enhancements is one of his user group's main functions. "We come up with a 'top five' list of things we'd like to see improved," he explains. The group then presents its list to Infor, which oftentimes follows through and makes those changes.
That's exactly what happened in Koehler's case. The group recommended that the vendor modify the software's label-printing function. And sure enough, when Infor designed the next version of its warehousing system, it expanded the label's product information field.
Feedback from the front lines
Though they saw their heyday in the '80s, software user groups are still going strong today. They've undergone some changes in the intervening years, however. Nowadays, for example, user groups draw their members from all areas of the organization, not just from information technology (IT). Members may include warehouse managers, logistics managers, and operations managers like Koehler, as well as IT specialists, chief information officers, and even CEOs.
In the supply chain arena, user groups come in two types: "independent" groups that are run by members and have a loose affiliation with the vendor, and "dependent" groups that are formed by a software vendor that also provides financial support for the group.
Members of independent user groups tend to be customers of the big enterprise resource planning (ERP) software vendors, whose worldwide customer bases are large enough to support and sustain these groups. One such group is the Americas' SAP Users Group (ASUG). Formed in 1990, ASUG currently has 1,700 member companies and 50,000 individual members. It has 46 subgroups, called "influence councils," that focus on specific applications like warehouse management systems, advance planning and optimization systems, and supply chain execution systems.
ASUG uses its "collective voice" to make recommendations on ways in which SAP can change its products and services to meet customer requirements, explains ASUG President Rod Masney. He notes that the group's influence with the vendor has expanded over the years. "What's interesting is that 10 years ago, influence was at the operational level," Masney says. "Today, the user group influences the strategic level [of SAP]."
Another big independent group is the Oracle Applications User Group (OAUG), which counts about 2,000 companies among its members. This global organization has more than 100 subgroups, some of which deal strictly with supply chain applications. "OAUG is the voice of users that Oracle listens to," says Basheer Khan, president of systems integrator Innowave Technology and a member of OAUG's board of directors.
Members of dependent user groups, by contrast, are usually customers of best-of-breed software makers, which serve as the groups' sponsors. Supply chain planning and execution software specialist Manhattan Associates, for example, actively solicits members for its user groups from its customer base. Manhattan says that about 1,000 of its customers participate in 15 "product councils," which are organized around specific applications. "The councils get together at least once a year for a face-to-face meeting, and they do regular teleconferencing," says Manhattan's Eddie Capel, senior vice president of product management and customer relations. "We ask for participation in the design phase for the next release of a product. They get to vote on the features and functionality of the product."
HK Systems also invites user groups to suggest software modifications. Most of these groups meet on an ad hoc basis and hold frequent telephone conference calls. "A lot of our functionality is based on customer direction," says Dave Adams, vice president of product development. For instance, when the company upgraded its warehouse management system three years ago, it worked with a user group to improve the advance shipment notice (ASN) functionality in that release.
Other vendors organize conferences for their customers. For instance, AL Systems holds seminars several times a year that feature user presentations and small-group discussions. HighJump Software has been holding annual user conferences since 1988. These conferences provide another avenue for communication between vendor and user."We encourage regular feedback from the 'front lines' to ensure our products fit most effectively with the clients' requirements," says Chad Collins, HighJump's vice president of global strategy.
A little help from their friends
The benefits for vendors are obvious, but why do logistics professionals take time out from their busy schedules to attend user group meetings or take part in conference calls? It turns out that they see a host of advantages in joining these groups.
Ellen Martin, a vice president of supply chain business systems at Greensboro, N.C.-based apparel maker VF Corp., says she likes the fact that user groups offer a way for companies to ensure that software evolves along with users' changing needs. "When you buy a piece of software, it is what it is," says Martin, who serves on the board of directors for i2's user group. "Business conditions change, and software must change to be responsive. The user group gives you a manner in which you can work for change."
Influencing the development of new features, moreover, can save shippers a bundle: If a desired enhancement is included in the next version of an application, then users can get it for the cost of the upgrade—and that beats the cost of customization any day. "We get something we see as a needed change," says Koehler of First Supply, "but we don't get charged a modification price for the change."
But logistics professionals see user groups as more than just a way to get the vendor's ear. For many, the primary draw is the opportunity to meet and learn from their fellow users. "If you're having a problem, you get a chance to collaborate with others on it," explains software consultant Phil Obal, who helped start a user group several years ago.
User groups aren't just for advanced "power users," however. Users at all levels can benefit from participation. "User groups are especially beneficial for companies that are experiencing the initial startup with an application," says Greg Vandergriff, a DC manager for Beauty Brands in Kansas City, Mo., who helped his software vendor launch a user group. In fact, when it comes to instruction, many find that the best tutors are their fellow users. "You're able to get more good information and more utility by being able to exchange notes with other people using the system," says J. Kevin Michel, manager of logistics operations at Cowan Logistics in Aberdeen, Md., who has participated in three user groups.
But for many participants, the relationship building facilitated by software user groups is the most important benefit of all. In a recent survey of DC VELOCITY readers, fully half of the respondents cited the opportunity to exchange knowledge and network with their peers as their primary reason for joining a user group (see the accompanying sidebar).
"It's a way to make friends," says Obal. "You build a relationship. You become a resource for them, and they become a resource for you."
software users like to talk shop
It's not just about the technical details. The chance to share knowledge and network with fellow software users is what motivates many DC VELOCITY readers to join software user groups.
And join they do. Forty-two percent of the survey takers (which included manufacturers, distributors, retailers, and service providers) said they take part in vendor-sponsored user groups, while 36 percent belong to independent organizations. Another 22 percent participate in both types of groups. When asked which vendors' groups they had joined, the respondents listed a number of suppliers, but the most common responses were SAP (25 percent), Oracle (14 percent), and Manhattan Associates (11 percent).
Though many said they had joined a user group for the chance to talk shop (see chart), a sizable percentage of the respondents said they had signed on in hopes of influencing software development. And it appears that they've achieved some success in that regard. The vast majority (94 percent) of survey respondents said that input from their user groups had led vendors to make refinements to their software. One respondent, for example, reported that his group had persuaded its vendor to enhance its system so that it could automatically calculate freight charges when an order was entered. Another said he and his fellow group members had convinced the software maker to add a feature that determined whether orders should be shipped as individual pieces or grouped together.
social networking
Why do logistics professionals join user groups? Half of the respondents to a recent survey said it was for the chance to exchange information and network with their peers.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."