Peter Bradley is an award-winning career journalist with more than three decades of experience in both newspapers and national business magazines. His credentials include seven years as the transportation and supply chain editor at Purchasing Magazine and six years as the chief editor of Logistics Management.
Up in Prince Rupert, on British Columbia's Pacific Coast, developers are putting the finishing touches on the new Fairview Container Terminal. When it opens in October, it will offer importers a new point of entry into North America through a deep-water port that officials say is the continent's closest port to Asia.
Logistics service providers are already lining up to get in on the action. In May, COSCO Container Lines Americas Inc. signed on as the first steamship line to serve the new container terminal. But the driving force behind the development has been the Canadian National Railway (CN), which began drawing up plans in 2004 for a high-speed rail intermodal service from Prince Rupert to the U.S. heartland. CN says it will offer a service between Prince Rupert and Memphis, Tenn., for example, that features a 117-hour transit time.
Some 2,900 miles to the south, in Lazaro Cardenas, Mexico, a similar story is unfolding. Lazaro Cardenas is in the midst of a multiphase port expansion project aimed at boosting its container-ship capacity. Though the project's first phase has yet to be completed, the rail link is already in place. In June 2006, the Kansas City Southern railroad launched a daily intermodal service from the port to markets in the southeastern United States.
Similar developments are taking place along the U.S. East Coast. In February, the Union Pacific (UP) and Norfolk Southern (NS) launched a joint cross-country intermodal service from the East Coast container ports served by the NS—including Savannah, Ga.; Charleston, S.C.; and Jacksonville, Fla.—to Los Angeles. The Norfolk Southern has also begun work on a high-speed rail line (the "Heartland Corridor") that will move double-stacked containers from shipyards at Hampton Roads, Va., to the Midwest.
Whether they're located along the Atlantic or the Pacific, all of these ports—and the railroads that serve them—have their eye on the same prize: a share of the booming U.S.-Asian trade. Historically, Asian imports have entered the country through the ports of Los Angeles and Long Beach, where they were loaded onto trucks or trains that fanned out to destinations across the continent. But recent capacity and congestion problems at those ports have led importers and ocean carriers to seek alternatives—alternatives the railroads are eager to provide. Hoping to appeal to shippers frustrated by backups at the Southern California ports, they're out promoting their inland transportation services on the basis of convenience and speed. Carey Treadwell of Mallory Alexander International Logistics, a third-party service provider, notes that using the Port of Prince Rupert, for example, could cut 100-plus hours in transit time from the Asian port to the U.S. destination over shipments entering the country through Los Angeles or Long Beach.
A mixed track record
No doubt about it, the rails are riding high these days, their optimism fueled by booming global trade and shifting market dynamics on the domestic front. The same market forces that conspired to create a "perfect storm" for truckers (rising fuel costs, increasing highway congestion, and an intractable shortage of overthe- road drivers, to name a few) created favorable trade winds for the rails, allowing them to recapture some of the ground freight they had given up for lost.
As a result, intermodal volumes have marched steadily upward for the past few years. Last year was no exception. The major U.S. railroads handled nearly 12.3 million intermodal loadings in 2006, according to the Association of American Railroads. That was up 5 percent over 2005 levels; it was also an all-time high.
Demand for intermodal service will only grow if imports continue to flood into North America as predicted. Speaking at the Warehousing Education and Research Council's annual conference in April, J. Van Cunningham, assistant vice president of e-business for the Burlington Northern Santa Fe (BNSF), told his audience that the industry is projecting annual growth rates of 7 percent for several years to come. "That means we will double our volume every 10 years," he said.
But many question whether the railroads are up to the task. Despite billions in capital spending each year, rail capacity has been nearly as taxed as highway capacity. And there's little prospect of relief anytime soon.
Cunningham of the BNSF agrees that relief will be hard to come by. Adding capacity presents an enormous challenge for the railroads, he told session attendees. One problem is that the places where additional infrastructure is needed most are the places least likely to have space available: fast-growing metropolitan areas. Another difficulty is cost. A new intermodal facility can cost $200 million and a mile of track, $1 million. And even if a railroad manages to secure both the space and the funds, the lengthy approval and construction processes all but guarantee that it will be a long time before any rail project has much effect on the capacity shortage.
Getting better all the time?
Still, the outlook isn't all gloom and doom. At least one observer insists that rail intermodal service is improving. At another session at the Warehousing Education and Research Council's conference, Jim Gaw told his audience that service has become more predictable and, thanks to the railroads' ongoing investments, will continue to improve. Gaw is executive vice president of sales for the Hub Group, a major intermodal marketing company.
In his talk, Gaw offered a detailed rundown on the investments being made by the nation's largest rail carriers: the Burlington Northern Santa Fe, the Union Pacific, the Norfolk Southern, and CSX Intermodal, as well as a large intermodal wholesaler, Pacer International.
As for the BNSF, Gaw noted that the railroad improved train velocity by 7 percent last year and is looking to boost velocity again this year. In addition to building intermodal facilities in Seattle, Chicago, Los Angeles, and Memphis, the BNSF has nearly completed double tracking its transcontinental network. (The double tracking is aimed at improving both velocity and capacity.) Gaw, who noted that the "BNSF has consistently been the best service provider in the western part of the country," added that the rail will make another $2.6 billion capital investment in its system this year.
Like the BNSF, the Union Pacific has been digging deep into its pockets to fund system improvements. The UP is making capital investments of $3.2 billion this year, Gaw reported. Though the UP still lags behind the BNSF in service, Gaw expects performance to improve as the railroad finishes double-tracking its Sunset Route between southern California and Texas over the next two years.
Though it's not spending at the same level as the BNSF and the UP, the Norfolk Southern will also put some money into its system this year, with $1.3 billion in capital investments. Among other initiatives, the railroad (which Gaw calls the top performer in the East) has begun work on its Heartland Corridor project, which will enable doublestacked international maritime and domestic containers to be transported by rail between Hampton Roads, Va., and the Midwest by raising bridge and tunnel clearances and modifying other overhead obstructions. That project, which is expected to be completed in 2009, should add capacity, improve service, and reduce transit times to the Midwest by a day.
To the south, CSX Intermodal is pouring $1.4 billion into capital investments this year. "It is working hard at rationalizing its network," Gaw said. "It is focusing on adding capacity through greater efficiency. The trend line is improving."
Gaw also reported that Pacer International, which operates largely on the CSX and the UP lines, was working to address service shortfalls. Noting that the wholesaler has 27,000 domestic containers in service, Gaw reported that Pacer was focusing on better utilization this year, which means more capacity. He conceded, however, that its performance left room for improvement. Though Pacer's on-time performance record has gotten better, he said, "it is not where it needs to be."
Asleep at the switch?
As for the future, at least one advocate of intermodal transportation says a little help from the government would go a long way toward resolving some of the sticky infrastructure issues. In a March speech at the National Press Club in Washington, D.C., Gil Carmichael argued that public officials sat on the sidelines throughout the intermodal revolution that has taken place over the past quarter century, letting private investors shoulder the load. Carmichael, who is senior chairman of the University of Denver's Intermodal Transportation Institute and a former U.S. Federal Railroad Administrator, thinks it's now time for the government to step up and invest in intermodal connectors—linkages among the surface modes and connections at public ports, terminals, and the new "logistics centers."
But Carmichael worries that policy makers still do not understand the importance of intermodal and the steps they must take to ensure its success. The problem is rooted in the government's organizational structure, he explained. "By tradition, government agencies concentrate on each mode's infrastructure. Highway agencies build and maintain roads. Airport authorities build and maintain airports," he said, according to the prepared text of the speech. "Our 'infrastructure mentality' also causes government to view the modes in isolation, yet the intermodal system prospers by efficiently unifying them horizontally."
In his address, Carmichael lamented the general ignorance about freight transportation in general and in government, and the implications for public policy. "Among public officials at all levels of government—including many people in transportation agencies—the ignorance of freight transportation is almost universal," he said. "Some regional planning agencies have written transportation plans [that] devote more attention to bicycle paths than to freight transportation. … Ignorance about freight leads to bad decisions and missed opportunities. Nearly all recent progress and innovation in U.S. transportation … [is] attributable to action and investment by the private sector—not government."
Carmichael urged support of the railroads' proposal to Congress for a 25-percent tax credit for railroad capital investment. He argued that the current rate of capital investments by railroads to expand capacity and enhance intermodal service—some $5 billion to $8 billion a year— was inadequate, and that the tax credit would encourage additional spending. That spending could make an enormous difference in the intermodal freight picture, he added. "The huge North American rail system has been single-tracked in the last 30 years. This right-of-way is probably carrying only 25 percent of its capacity. If we go back to double- or triple-tracking, grade separation, and GPS, it would equal three times more capacity—and this right-ofway already is in place and paid for!"
Carmichael conceded, however, that he doesn't expect to
see much leadership on freight transportation issues from
Congress. "Congress still operates as if this were the 1950s,"
he complained. "Members talk intermodal but vote for traditional highway projects."
Congestion on U.S. highways is costing the trucking industry big, according to research from the American Transportation Research Institute (ATRI), released today.
The group found that traffic congestion on U.S. highways added $108.8 billion in costs to the trucking industry in 2022, a record high. The information comes from ATRI’s Cost of Congestion study, which is part of the organization’s ongoing highway performance measurement research.
Total hours of congestion fell slightly compared to 2021 due to softening freight market conditions, but the cost of operating a truck increased at a much higher rate, according to the research. As a result, the overall cost of congestion increased by 15% year-over-year—a level equivalent to more than 430,000 commercial truck drivers sitting idle for one work year and an average cost of $7,588 for every registered combination truck.
The analysis also identified metropolitan delays and related impacts, showing that the top 10 most-congested states each experienced added costs of more than $8 billion. That list was led by Texas, at $9.17 billion in added costs; California, at $8.77 billion; and Florida, $8.44 billion. Rounding out the top 10 list were New York, Georgia, New Jersey, Illinois, Pennsylvania, Louisiana, and Tennessee. Combined, the top 10 states account for more than half of the trucking industry’s congestion costs nationwide—52%, according to the research.
The metro areas with the highest congestion costs include New York City, $6.68 billion; Miami, $3.2 billion; and Chicago, $3.14 billion.
ATRI’s analysis also found that the trucking industry wasted more than 6.4 billion gallons of diesel fuel in 2022 due to congestion, resulting in additional fuel costs of $32.1 billion.
ATRI used a combination of data sources, including its truck GPS database and Operational Costs study benchmarks, to calculate the impacts of trucking delays on major U.S. roadways.
There’s a photo from 1971 that John Kent, professor of supply chain management at the University of Arkansas, likes to show. It’s of a shaggy-haired 18-year-old named Glenn Cowan grinning at three-time world table tennis champion Zhuang Zedong, while holding a silk tapestry Zhuang had just given him. Cowan was a member of the U.S. table tennis team who participated in the 1971 World Table Tennis Championships in Nagoya, Japan. Story has it that one morning, he overslept and missed his bus to the tournament and had to hitch a ride with the Chinese national team and met and connected with Zhuang.
Cowan and Zhuang’s interaction led to an invitation for the U.S. team to visit China. At the time, the two countries were just beginning to emerge from a 20-year period of decidedly frosty relations, strict travel bans, and trade restrictions. The highly publicized trip signaled a willingness on both sides to renew relations and launched the term “pingpong diplomacy.”
Kent, who is a senior fellow at the George H. W. Bush Foundation for U.S.-China Relations, believes the photograph is a good reminder that some 50-odd years ago, the economies of the United States and China were not as tightly interwoven as they are today. At the time, the Nixon administration was looking to form closer political and economic ties between the two countries in hopes of reducing chances of future conflict (and to weaken alliances among Communist countries).
The signals coming out of Washington and Beijing are now, of course, much different than they were in the early 1970s. Instead of advocating for better relations, political rhetoric focuses on the need for the U.S. to “decouple” from China. Both Republicans and Democrats have warned that the U.S. economy is too dependent on goods manufactured in China. They see this dependency as a threat to economic strength, American jobs, supply chain resiliency, and national security.
Supply chain professionals, however, know that extricating ourselves from our reliance on Chinese manufacturing is easier said than done. Many pundits push for a “China + 1” strategy, where companies diversify their manufacturing and sourcing options beyond China. But in reality, that “plus one” is often a Chinese company operating in a different country or a non-Chinese manufacturer that is still heavily dependent on material or subcomponents made in China.
This is the problem when supply chain decisions are made on a global scale without input from supply chain professionals. In an article in the Arkansas Democrat-Gazette, Kent argues that, “The discussions on supply chains mainly take place between government officials who typically bring many other competing issues and agendas to the table. Corporate entities—the individuals and companies directly impacted by supply chains—tend to be under-represented in the conversation.”
Kent is a proponent of what he calls “supply chain diplomacy,” where experts from academia and industry from the U.S. and China work collaboratively to create better, more efficient global supply chains. Take, for example, the “Peace Beans” project that Kent is involved with. This project, jointly formed by Zhejiang University and the Bush China Foundation, proposes balancing supply chains by exporting soybeans from Arkansas to tofu producers in China’s Yunnan province, and, in return, importing coffee beans grown in Yunnan to coffee roasters in Arkansas. Kent believes the operation could even use the same transportation equipment.
The benefits of working collaboratively—instead of continuing to build friction in the supply chain through tariffs and adversarial relationships—are numerous, according to Kent and his colleagues. They believe it would be much better if the two major world economies worked together on issues like global inflation, climate change, and artificial intelligence.
And such relations could play a significant role in strengthening world peace, particularly in light of ongoing tensions over Taiwan. Because, as Kent writes, “The 19th-century idea that ‘When goods don’t cross borders, soldiers will’ is as true today as ever. Perhaps more so.”
Hyster-Yale Materials Handling today announced its plans to fulfill the domestic manufacturing requirements of the Build America, Buy America (BABA) Act for certain portions of its lineup of forklift trucks and container handling equipment.
That means the Greenville, North Carolina-based company now plans to expand its existing American manufacturing with a targeted set of high-capacity models, including electric options, that align with the needs of infrastructure projects subject to BABA requirements. The company’s plans include determining the optimal production location in the United States, strategically expanding sourcing agreements to meet local material requirements, and further developing electric power options for high-capacity equipment.
As a part of the 2021 Infrastructure Investment and Jobs Act, the BABA Act aims to increase the use of American-made materials in federally funded infrastructure projects across the U.S., Hyster-Yale says. It was enacted as part of a broader effort to boost domestic manufacturing and economic growth, and mandates that federal dollars allocated to infrastructure – such as roads, bridges, ports and public transit systems – must prioritize materials produced in the USA, including critical items like steel, iron and various construction materials.
Hyster-Yale’s footprint in the U.S. is spread across 10 locations, including three manufacturing facilities.
“Our leadership is fully invested in meeting the needs of businesses that require BABA-compliant material handling solutions,” Tony Salgado, Hyster-Yale’s chief operating officer, said in a release. “We are working to partner with our key domestic suppliers, as well as identifying how best to leverage our own American manufacturing footprint to deliver a competitive solution for our customers and stakeholders. But beyond mere compliance, and in line with the many areas of our business where we are evolving to better support our customers, our commitment remains steadfast. We are dedicated to delivering industry-leading standards in design, durability and performance — qualities that have become synonymous with our brands worldwide and that our customers have come to rely on and expect.”
In a separate move, the U.S. Environmental Protection Agency (EPA) also gave its approval for the state to advance its Heavy-Duty Omnibus Rule, which is crafted to significantly reduce smog-forming nitrogen oxide (NOx) emissions from new heavy-duty, diesel-powered trucks.
Both rules are intended to deliver health benefits to California citizens affected by vehicle pollution, according to the environmental group Earthjustice. If the state gets federal approval for the final steps to become law, the rules mean that cars on the road in California will largely be zero-emissions a generation from now in the 2050s, accounting for the average vehicle lifespan of vehicles with internal combustion engine (ICE) power sold before that 2035 date.
“This might read like checking a bureaucratic box, but EPA’s approval is a critical step forward in protecting our lungs from pollution and our wallets from the expenses of combustion fuels,” Paul Cort, director of Earthjustice’s Right To Zero campaign, said in a release. “The gradual shift in car sales to zero-emissions models will cut smog and household costs while growing California’s clean energy workforce. Cutting truck pollution will help clear our skies of smog. EPA should now approve the remaining authorization requests from California to allow the state to clean its air and protect its residents.”
However, the truck drivers' industry group Owner-Operator Independent Drivers Association (OOIDA) pushed back against the federal decision allowing the Omnibus Low-NOx rule to advance. "The Omnibus Low-NOx waiver for California calls into question the policymaking process under the Biden administration's EPA. Purposefully injecting uncertainty into a $588 billion American industry is bad for our economy and makes no meaningful progress towards purported environmental goals," (OOIDA) President Todd Spencer said in a release. "EPA's credibility outside of radical environmental circles would have been better served by working with regulated industries rather than ramming through last-minute special interest favors. We look forward to working with the Trump administration's EPA in good faith towards achievable environmental outcomes.”
Editor's note:This article was revised on December 18 to add reaction from OOIDA.
A Canadian startup that provides AI-powered logistics solutions has gained $5.5 million in seed funding to support its concept of creating a digital platform for global trade, according to Toronto-based Starboard.
The round was led by Eclipse, with participation from previous backers Garuda Ventures and Everywhere Ventures. The firm says it will use its new backing to expand its engineering team in Toronto and accelerate its AI-driven product development to simplify supply chain complexities.
According to Starboard, the logistics industry is under immense pressure to adapt to the growing complexity of global trade, which has hit recent hurdles such as the strike at U.S. east and gulf coast ports. That situation calls for innovative solutions to streamline operations and reduce costs for operators.
As a potential solution, Starboard offers its flagship product, which it defines as an AI-based transportation management system (TMS) and rate management system that helps mid-sized freight forwarders operate more efficiently and win more business. More broadly, Starboard says it is building the virtual infrastructure for global trade, allowing freight companies to leverage AI and machine learning to optimize operations such as processing shipments in real time, reconciling invoices, and following up on payments.
"This investment is a pivotal step in our mission to unlock the power of AI for our customers," said Sumeet Trehan, Co-Founder and CEO of Starboard. "Global trade has long been plagued by inefficiencies that drive up costs and reduce competitiveness. Our platform is designed to empower SMB freight forwarders—the backbone of more than $20 trillion in global trade and $1 trillion in logistics spend—with the tools they need to thrive in this complex ecosystem."