James Cooke is a principal analyst with Nucleus Research in Boston, covering supply chain planning software. He was previously the editor of CSCMP?s Supply Chain Quarterly and a staff writer for DC Velocity.
It may never be easy to ship oversized bridge hangers and concrete lifting systems. But it's about to get a whole lot simpler for managers at Dayton Superior Corp., a Dayton, Ohio-based company that makes coil inserts, precast anchors and other accessories used in concrete construction.
Sometime later this year, staffers at all of the corporation's shipping sites will begin using a state-of-the-art transportation management system (TMS) that promises to revolutionize the transportation planning and execution process. No longer will they spend hours seeking out the lowest-cost carrier or wrestling with shipping decisions. The new software will take care of that for them. Once it's up and running, the TMS will extract the pertinent shipping data from the corporation's order management system, make a swift determination of the optimum mode of shipment and automatically tender the freight to the chosen carrier.
Like many companies today, Dayton Superior Corp. is turning to a TMS to take the guesswork out of freight shipping. John Klima, Dayton Superior's director of transportation, says he sees it as an opportunity to optimize total costs and help assure that all facilities follow corporate policies for truck freight movements. As a step in that direction, he says, the new system will give managers at the corporation's 50-plus nationwide locations, many of which are sales and service centers, access to a central database of the corporation's 150 nationwide carriers and contracts.
But Dayton Superior will not be buying a license for the software and installing it on its corporate servers. Instead, it has opted to rent the application from the supplier, Descartes Systems Group Inc. of Waterloo, Ontario. Under this arrangement, known as the "software as a service" or "software on demand" model, Descartes hosts and maintains the application on its own computers. Dayton Superior simply pays a fee to access the application via a Web browser whenever it needs it.
Why choose the software as a service approach? For Dayton Superior, much of the appeal lay in the reduced upfront investment and the prospect of a quick, low-cost installation. "We wanted to get something implemented quickly and get the benefits right away," says Klima. "Because it's hosted, we're centralizing the transportation management functions with as little investment as we could."
It appears that Klima will get his wish for a speedy installation. Within just seven days, Dayton Superior had the system up and running, and was testing output at its headquarters. It plans to roll out the application to all of its shipping locations during the course of this year. Once the conversion is complete,Dayton Superior expects to see a reduction in its transportation spending.
Dayton Superior is hardly alone.When it comes to transportation software, more and more companies today are choosing the on-demand option. ARC Advisory Group, a research firm based in Dedham, Mass., estimates that one-third of all global TMS installations in 2005 were software as a service deals. And the model appears to be catching on quickly. "On demand will be the way all software gets delivered in the next five years," predicts Greg Johnsen, an executive vice president of marketing and a co-founder of GT Nexus, an on-demand TMS vendor.
A host of options
The emergence of the "rental" option is a relatively new development in the world of TMS. In the early years, a company that wanted to use a TMS had no choice but to buy it or to be precise, to buy a license and install the application on its own computers.
Those licenses, however, were costly, often running into the thousands of dollars. Plus they were limited in scope. A license was only good for a specific version of the software.Whenever the supplier introduced an upgrade, the customer had to pay for the new version if it wanted to use the new features.
Along with the hefty upfront licensing fees, customers also had to foot the bill for ongoing maintenance and support. And if they happened to be running other programs (say, an enterprise resource planning solution to manage finances and manufacturing operations), they also had to worry about integrating all their systems so they could exchange data. Those integration projects, which could cost thousands of dollars and take months to complete, often meant further delays before customers saw any kind of payback on their software investment.
In the 1990s, some software providers first began offering a "rental" option. These companies, known as application service providers (ASPs), would host and maintain the software on their own servers. Customers simply paid a fee in return for access to the software via their Web browsers.
About five years ago, a variation on this business model, the on-demand or software as a service approach, emerged. As with the ASP model, the vendor hosts the software on its own computers. But there's a key difference: While the ASP hosts a separate copy of the program for each user, the software as a service provider hosts a single application to which all users have access in other words, the users share the solution. Among other advantages, this makes updating the software a simple matter. "In the ASP hosted world, you have to install an upgrade 100 different times for 100 customers," says Adrian Gonzalez, director of the Logistics Executive Council at ARC Advisory Group. "In the on-demand model, the vendor makes one upgrade for all."
The multi-tenant software as a service model, which was pioneered by Salesforce.com, first took hold among users of customer relationship management (CRM) software. But it wasn't long before the approach caught on with vendors of transportation management systems, which typically handle tasks like carrier selection, shipment rating, freight routing, invoicing and billing, and appointment scheduling.
Companies that now offer TMS on demand include LeanLogistics, GT Nexus, Nistevo (now owned by Sterling Commerce), Descartes Systems Group, HighJump and MercuryGate. And the field is growing more crowded every year. Gonzalez reports that 63 percent of the 40 TMS vendors polled in a recent ARC survey said they planned to have an on-demand offering by 2011. Although some of the biggest names in the business Oracle and SAP, for example have yet to join the crowd, he thinks it's only a matter of time.
Less risky business
From the customers' standpoint, the rental option has much to recommend it. For one thing, many users find it's easier to get corporate approval for leasing a TMS than for buying a costly TMS license. "Because it's sold under the budgetary threshold, it's more of an expense than a capital budget decision," says Brian Klemenhagen, a senior principal at Triple Tree, a Minneapolis research-based investment banking firm. The corporate IT department is less likely to raise objections as well. "Because I'm passing a file to an on-demand solution, it's less invasive to the IT organization," says Foster Finley, a managing director at Southfield, Mich.-based AlixPartners Ltd. who served as a consultant on Dayton Superior's TMS project.
Renting software is also seen as less risky than buying a big selling point for companies burned in the past by expensive information technology fiascos. "From a risk standpoint, there's not a lot of money required to find out whether it will work for you," says Monica Wooden, chief executive officer and a founder of the ondemand TMS vendor MercuryGate International, which is based in Cary, N.C. "You don't have to spend a lot of time and money to find out if the dog will hunt."
On demand is cheaper as well, proponents say. "In the traditional software model, you have to have people to manage the software and you have to buy servers, firewalls [and other] technology," says Johnsen of GT Nexus. "With on demand, you don't have any of that." Johnsen says the on-demand option can be 40 to 50 percent cheaper than a traditional software deployment. That's in part because on-demand vendors can spread their costs for the software's daily operation, maintenance and support across their entire client base.
Although the on-demand model usually eliminates the need for systems integration, new users will still find there's some preliminary work to do. Before they can use the software, companies first have to enter their transportation data into the application. At Dayton Superior, Finley says, that included the corporation's list of carriers, contracts and rates, shipping locations and destinations, and accessorial charges.
Their way or the highway?
For all their advantages, on-demand solutions aren't for everyone. Companies that like their programs loaded with a lot of add-ons are likely to be disappointed. Most of the solutions currently available on demand provide only basic functions such as routing, rating and tracking, says Stephen Craig, a principal in CP Consulting, which has offices in Annapolis, Md., and Mexico City. "For instance, you can't match the ledger codes to allocate costs for carriers."
In addition, most of the on-demand TMS applications on the market today are limited to domestic movements generally truck moves. The majority of offerings still have limited, if any, functionality for air or ocean movements. "If you have a global operation, they are not there yet," says Gonzalez.
Then there's the lack of flexibility. Ondemand TMS imposes a regimented set of procedures on the user procedures defined by the vendor. "If you have a very complex transportation processes or a unique network pushing the envelope, these aren't right for you," says Gonzalez. "These solutions are geared for more standard processes."
That's not to say that on-demand applications can't be enhanced or modified. They can. But because even the slightest change may affect the entire group of users, the process is neither quick nor easy. "If the application was run on our servers, we could do a change with little impact," says Klima. "Here you have to go through the vendor to make system changes. An enhancement requested by one can affect a group of companies. So the vendor has to be diplomatic about changes."
But for users like Dayton Superior, that's a worthwhile tradeoff for the advantages of quick implementation and speedy payback. "It's what it is shared software," says Klima. "You have to weigh that against the other benefits of implementation and cost."
Congestion on U.S. highways is costing the trucking industry big, according to research from the American Transportation Research Institute (ATRI), released today.
The group found that traffic congestion on U.S. highways added $108.8 billion in costs to the trucking industry in 2022, a record high. The information comes from ATRI’s Cost of Congestion study, which is part of the organization’s ongoing highway performance measurement research.
Total hours of congestion fell slightly compared to 2021 due to softening freight market conditions, but the cost of operating a truck increased at a much higher rate, according to the research. As a result, the overall cost of congestion increased by 15% year-over-year—a level equivalent to more than 430,000 commercial truck drivers sitting idle for one work year and an average cost of $7,588 for every registered combination truck.
The analysis also identified metropolitan delays and related impacts, showing that the top 10 most-congested states each experienced added costs of more than $8 billion. That list was led by Texas, at $9.17 billion in added costs; California, at $8.77 billion; and Florida, $8.44 billion. Rounding out the top 10 list were New York, Georgia, New Jersey, Illinois, Pennsylvania, Louisiana, and Tennessee. Combined, the top 10 states account for more than half of the trucking industry’s congestion costs nationwide—52%, according to the research.
The metro areas with the highest congestion costs include New York City, $6.68 billion; Miami, $3.2 billion; and Chicago, $3.14 billion.
ATRI’s analysis also found that the trucking industry wasted more than 6.4 billion gallons of diesel fuel in 2022 due to congestion, resulting in additional fuel costs of $32.1 billion.
ATRI used a combination of data sources, including its truck GPS database and Operational Costs study benchmarks, to calculate the impacts of trucking delays on major U.S. roadways.
There’s a photo from 1971 that John Kent, professor of supply chain management at the University of Arkansas, likes to show. It’s of a shaggy-haired 18-year-old named Glenn Cowan grinning at three-time world table tennis champion Zhuang Zedong, while holding a silk tapestry Zhuang had just given him. Cowan was a member of the U.S. table tennis team who participated in the 1971 World Table Tennis Championships in Nagoya, Japan. Story has it that one morning, he overslept and missed his bus to the tournament and had to hitch a ride with the Chinese national team and met and connected with Zhuang.
Cowan and Zhuang’s interaction led to an invitation for the U.S. team to visit China. At the time, the two countries were just beginning to emerge from a 20-year period of decidedly frosty relations, strict travel bans, and trade restrictions. The highly publicized trip signaled a willingness on both sides to renew relations and launched the term “pingpong diplomacy.”
Kent, who is a senior fellow at the George H. W. Bush Foundation for U.S.-China Relations, believes the photograph is a good reminder that some 50-odd years ago, the economies of the United States and China were not as tightly interwoven as they are today. At the time, the Nixon administration was looking to form closer political and economic ties between the two countries in hopes of reducing chances of future conflict (and to weaken alliances among Communist countries).
The signals coming out of Washington and Beijing are now, of course, much different than they were in the early 1970s. Instead of advocating for better relations, political rhetoric focuses on the need for the U.S. to “decouple” from China. Both Republicans and Democrats have warned that the U.S. economy is too dependent on goods manufactured in China. They see this dependency as a threat to economic strength, American jobs, supply chain resiliency, and national security.
Supply chain professionals, however, know that extricating ourselves from our reliance on Chinese manufacturing is easier said than done. Many pundits push for a “China + 1” strategy, where companies diversify their manufacturing and sourcing options beyond China. But in reality, that “plus one” is often a Chinese company operating in a different country or a non-Chinese manufacturer that is still heavily dependent on material or subcomponents made in China.
This is the problem when supply chain decisions are made on a global scale without input from supply chain professionals. In an article in the Arkansas Democrat-Gazette, Kent argues that, “The discussions on supply chains mainly take place between government officials who typically bring many other competing issues and agendas to the table. Corporate entities—the individuals and companies directly impacted by supply chains—tend to be under-represented in the conversation.”
Kent is a proponent of what he calls “supply chain diplomacy,” where experts from academia and industry from the U.S. and China work collaboratively to create better, more efficient global supply chains. Take, for example, the “Peace Beans” project that Kent is involved with. This project, jointly formed by Zhejiang University and the Bush China Foundation, proposes balancing supply chains by exporting soybeans from Arkansas to tofu producers in China’s Yunnan province, and, in return, importing coffee beans grown in Yunnan to coffee roasters in Arkansas. Kent believes the operation could even use the same transportation equipment.
The benefits of working collaboratively—instead of continuing to build friction in the supply chain through tariffs and adversarial relationships—are numerous, according to Kent and his colleagues. They believe it would be much better if the two major world economies worked together on issues like global inflation, climate change, and artificial intelligence.
And such relations could play a significant role in strengthening world peace, particularly in light of ongoing tensions over Taiwan. Because, as Kent writes, “The 19th-century idea that ‘When goods don’t cross borders, soldiers will’ is as true today as ever. Perhaps more so.”
Hyster-Yale Materials Handling today announced its plans to fulfill the domestic manufacturing requirements of the Build America, Buy America (BABA) Act for certain portions of its lineup of forklift trucks and container handling equipment.
That means the Greenville, North Carolina-based company now plans to expand its existing American manufacturing with a targeted set of high-capacity models, including electric options, that align with the needs of infrastructure projects subject to BABA requirements. The company’s plans include determining the optimal production location in the United States, strategically expanding sourcing agreements to meet local material requirements, and further developing electric power options for high-capacity equipment.
As a part of the 2021 Infrastructure Investment and Jobs Act, the BABA Act aims to increase the use of American-made materials in federally funded infrastructure projects across the U.S., Hyster-Yale says. It was enacted as part of a broader effort to boost domestic manufacturing and economic growth, and mandates that federal dollars allocated to infrastructure – such as roads, bridges, ports and public transit systems – must prioritize materials produced in the USA, including critical items like steel, iron and various construction materials.
Hyster-Yale’s footprint in the U.S. is spread across 10 locations, including three manufacturing facilities.
“Our leadership is fully invested in meeting the needs of businesses that require BABA-compliant material handling solutions,” Tony Salgado, Hyster-Yale’s chief operating officer, said in a release. “We are working to partner with our key domestic suppliers, as well as identifying how best to leverage our own American manufacturing footprint to deliver a competitive solution for our customers and stakeholders. But beyond mere compliance, and in line with the many areas of our business where we are evolving to better support our customers, our commitment remains steadfast. We are dedicated to delivering industry-leading standards in design, durability and performance — qualities that have become synonymous with our brands worldwide and that our customers have come to rely on and expect.”
In a separate move, the U.S. Environmental Protection Agency (EPA) also gave its approval for the state to advance its Heavy-Duty Omnibus Rule, which is crafted to significantly reduce smog-forming nitrogen oxide (NOx) emissions from new heavy-duty, diesel-powered trucks.
Both rules are intended to deliver health benefits to California citizens affected by vehicle pollution, according to the environmental group Earthjustice. If the state gets federal approval for the final steps to become law, the rules mean that cars on the road in California will largely be zero-emissions a generation from now in the 2050s, accounting for the average vehicle lifespan of vehicles with internal combustion engine (ICE) power sold before that 2035 date.
“This might read like checking a bureaucratic box, but EPA’s approval is a critical step forward in protecting our lungs from pollution and our wallets from the expenses of combustion fuels,” Paul Cort, director of Earthjustice’s Right To Zero campaign, said in a release. “The gradual shift in car sales to zero-emissions models will cut smog and household costs while growing California’s clean energy workforce. Cutting truck pollution will help clear our skies of smog. EPA should now approve the remaining authorization requests from California to allow the state to clean its air and protect its residents.”
However, the truck drivers' industry group Owner-Operator Independent Drivers Association (OOIDA) pushed back against the federal decision allowing the Omnibus Low-NOx rule to advance. "The Omnibus Low-NOx waiver for California calls into question the policymaking process under the Biden administration's EPA. Purposefully injecting uncertainty into a $588 billion American industry is bad for our economy and makes no meaningful progress towards purported environmental goals," (OOIDA) President Todd Spencer said in a release. "EPA's credibility outside of radical environmental circles would have been better served by working with regulated industries rather than ramming through last-minute special interest favors. We look forward to working with the Trump administration's EPA in good faith towards achievable environmental outcomes.”
Editor's note:This article was revised on December 18 to add reaction from OOIDA.
A Canadian startup that provides AI-powered logistics solutions has gained $5.5 million in seed funding to support its concept of creating a digital platform for global trade, according to Toronto-based Starboard.
The round was led by Eclipse, with participation from previous backers Garuda Ventures and Everywhere Ventures. The firm says it will use its new backing to expand its engineering team in Toronto and accelerate its AI-driven product development to simplify supply chain complexities.
According to Starboard, the logistics industry is under immense pressure to adapt to the growing complexity of global trade, which has hit recent hurdles such as the strike at U.S. east and gulf coast ports. That situation calls for innovative solutions to streamline operations and reduce costs for operators.
As a potential solution, Starboard offers its flagship product, which it defines as an AI-based transportation management system (TMS) and rate management system that helps mid-sized freight forwarders operate more efficiently and win more business. More broadly, Starboard says it is building the virtual infrastructure for global trade, allowing freight companies to leverage AI and machine learning to optimize operations such as processing shipments in real time, reconciling invoices, and following up on payments.
"This investment is a pivotal step in our mission to unlock the power of AI for our customers," said Sumeet Trehan, Co-Founder and CEO of Starboard. "Global trade has long been plagued by inefficiencies that drive up costs and reduce competitiveness. Our platform is designed to empower SMB freight forwarders—the backbone of more than $20 trillion in global trade and $1 trillion in logistics spend—with the tools they need to thrive in this complex ecosystem."