James Cooke is a principal analyst with Nucleus Research in Boston, covering supply chain planning software. He was previously the editor of CSCMP?s Supply Chain Quarterly and a staff writer for DC Velocity.
It may never be easy to ship oversized bridge hangers and concrete lifting systems. But it's about to get a whole lot simpler for managers at Dayton Superior Corp., a Dayton, Ohio-based company that makes coil inserts, precast anchors and other accessories used in concrete construction.
Sometime later this year, staffers at all of the corporation's shipping sites will begin using a state-of-the-art transportation management system (TMS) that promises to revolutionize the transportation planning and execution process. No longer will they spend hours seeking out the lowest-cost carrier or wrestling with shipping decisions. The new software will take care of that for them. Once it's up and running, the TMS will extract the pertinent shipping data from the corporation's order management system, make a swift determination of the optimum mode of shipment and automatically tender the freight to the chosen carrier.
Like many companies today, Dayton Superior Corp. is turning to a TMS to take the guesswork out of freight shipping. John Klima, Dayton Superior's director of transportation, says he sees it as an opportunity to optimize total costs and help assure that all facilities follow corporate policies for truck freight movements. As a step in that direction, he says, the new system will give managers at the corporation's 50-plus nationwide locations, many of which are sales and service centers, access to a central database of the corporation's 150 nationwide carriers and contracts.
But Dayton Superior will not be buying a license for the software and installing it on its corporate servers. Instead, it has opted to rent the application from the supplier, Descartes Systems Group Inc. of Waterloo, Ontario. Under this arrangement, known as the "software as a service" or "software on demand" model, Descartes hosts and maintains the application on its own computers. Dayton Superior simply pays a fee to access the application via a Web browser whenever it needs it.
Why choose the software as a service approach? For Dayton Superior, much of the appeal lay in the reduced upfront investment and the prospect of a quick, low-cost installation. "We wanted to get something implemented quickly and get the benefits right away," says Klima. "Because it's hosted, we're centralizing the transportation management functions with as little investment as we could."
It appears that Klima will get his wish for a speedy installation. Within just seven days, Dayton Superior had the system up and running, and was testing output at its headquarters. It plans to roll out the application to all of its shipping locations during the course of this year. Once the conversion is complete,Dayton Superior expects to see a reduction in its transportation spending.
Dayton Superior is hardly alone.When it comes to transportation software, more and more companies today are choosing the on-demand option. ARC Advisory Group, a research firm based in Dedham, Mass., estimates that one-third of all global TMS installations in 2005 were software as a service deals. And the model appears to be catching on quickly. "On demand will be the way all software gets delivered in the next five years," predicts Greg Johnsen, an executive vice president of marketing and a co-founder of GT Nexus, an on-demand TMS vendor.
A host of options
The emergence of the "rental" option is a relatively new development in the world of TMS. In the early years, a company that wanted to use a TMS had no choice but to buy it or to be precise, to buy a license and install the application on its own computers.
Those licenses, however, were costly, often running into the thousands of dollars. Plus they were limited in scope. A license was only good for a specific version of the software.Whenever the supplier introduced an upgrade, the customer had to pay for the new version if it wanted to use the new features.
Along with the hefty upfront licensing fees, customers also had to foot the bill for ongoing maintenance and support. And if they happened to be running other programs (say, an enterprise resource planning solution to manage finances and manufacturing operations), they also had to worry about integrating all their systems so they could exchange data. Those integration projects, which could cost thousands of dollars and take months to complete, often meant further delays before customers saw any kind of payback on their software investment.
In the 1990s, some software providers first began offering a "rental" option. These companies, known as application service providers (ASPs), would host and maintain the software on their own servers. Customers simply paid a fee in return for access to the software via their Web browsers.
About five years ago, a variation on this business model, the on-demand or software as a service approach, emerged. As with the ASP model, the vendor hosts the software on its own computers. But there's a key difference: While the ASP hosts a separate copy of the program for each user, the software as a service provider hosts a single application to which all users have access in other words, the users share the solution. Among other advantages, this makes updating the software a simple matter. "In the ASP hosted world, you have to install an upgrade 100 different times for 100 customers," says Adrian Gonzalez, director of the Logistics Executive Council at ARC Advisory Group. "In the on-demand model, the vendor makes one upgrade for all."
The multi-tenant software as a service model, which was pioneered by Salesforce.com, first took hold among users of customer relationship management (CRM) software. But it wasn't long before the approach caught on with vendors of transportation management systems, which typically handle tasks like carrier selection, shipment rating, freight routing, invoicing and billing, and appointment scheduling.
Companies that now offer TMS on demand include LeanLogistics, GT Nexus, Nistevo (now owned by Sterling Commerce), Descartes Systems Group, HighJump and MercuryGate. And the field is growing more crowded every year. Gonzalez reports that 63 percent of the 40 TMS vendors polled in a recent ARC survey said they planned to have an on-demand offering by 2011. Although some of the biggest names in the business Oracle and SAP, for example have yet to join the crowd, he thinks it's only a matter of time.
Less risky business
From the customers' standpoint, the rental option has much to recommend it. For one thing, many users find it's easier to get corporate approval for leasing a TMS than for buying a costly TMS license. "Because it's sold under the budgetary threshold, it's more of an expense than a capital budget decision," says Brian Klemenhagen, a senior principal at Triple Tree, a Minneapolis research-based investment banking firm. The corporate IT department is less likely to raise objections as well. "Because I'm passing a file to an on-demand solution, it's less invasive to the IT organization," says Foster Finley, a managing director at Southfield, Mich.-based AlixPartners Ltd. who served as a consultant on Dayton Superior's TMS project.
Renting software is also seen as less risky than buying a big selling point for companies burned in the past by expensive information technology fiascos. "From a risk standpoint, there's not a lot of money required to find out whether it will work for you," says Monica Wooden, chief executive officer and a founder of the ondemand TMS vendor MercuryGate International, which is based in Cary, N.C. "You don't have to spend a lot of time and money to find out if the dog will hunt."
On demand is cheaper as well, proponents say. "In the traditional software model, you have to have people to manage the software and you have to buy servers, firewalls [and other] technology," says Johnsen of GT Nexus. "With on demand, you don't have any of that." Johnsen says the on-demand option can be 40 to 50 percent cheaper than a traditional software deployment. That's in part because on-demand vendors can spread their costs for the software's daily operation, maintenance and support across their entire client base.
Although the on-demand model usually eliminates the need for systems integration, new users will still find there's some preliminary work to do. Before they can use the software, companies first have to enter their transportation data into the application. At Dayton Superior, Finley says, that included the corporation's list of carriers, contracts and rates, shipping locations and destinations, and accessorial charges.
Their way or the highway?
For all their advantages, on-demand solutions aren't for everyone. Companies that like their programs loaded with a lot of add-ons are likely to be disappointed. Most of the solutions currently available on demand provide only basic functions such as routing, rating and tracking, says Stephen Craig, a principal in CP Consulting, which has offices in Annapolis, Md., and Mexico City. "For instance, you can't match the ledger codes to allocate costs for carriers."
In addition, most of the on-demand TMS applications on the market today are limited to domestic movements generally truck moves. The majority of offerings still have limited, if any, functionality for air or ocean movements. "If you have a global operation, they are not there yet," says Gonzalez.
Then there's the lack of flexibility. Ondemand TMS imposes a regimented set of procedures on the user procedures defined by the vendor. "If you have a very complex transportation processes or a unique network pushing the envelope, these aren't right for you," says Gonzalez. "These solutions are geared for more standard processes."
That's not to say that on-demand applications can't be enhanced or modified. They can. But because even the slightest change may affect the entire group of users, the process is neither quick nor easy. "If the application was run on our servers, we could do a change with little impact," says Klima. "Here you have to go through the vendor to make system changes. An enhancement requested by one can affect a group of companies. So the vendor has to be diplomatic about changes."
But for users like Dayton Superior, that's a worthwhile tradeoff for the advantages of quick implementation and speedy payback. "It's what it is shared software," says Klima. "You have to weigh that against the other benefits of implementation and cost."
Autonomous forklift maker Cyngn is deploying its DriveMod Tugger model at COATS Company, the largest full-line wheel service equipment manufacturer in North America, the companies said today.
By delivering the self-driving tuggers to COATS’ 150,000+ square foot manufacturing facility in La Vergne, Tennessee, Cyngn said it would enable COATS to enhance efficiency by automating the delivery of wheel service components from its production lines.
“Cyngn’s self-driving tugger was the perfect solution to support our strategy of advancing automation and incorporating scalable technology seamlessly into our operations,” Steve Bergmeyer, Continuous Improvement and Quality Manager at COATS, said in a release. “With its high load capacity, we can concentrate on increasing our ability to manage heavier components and bulk orders, driving greater efficiency, reducing costs, and accelerating delivery timelines.”
Terms of the deal were not disclosed, but it follows another deployment of DriveMod Tuggers with electric automaker Rivian earlier this year.
Manufacturing and logistics workers are raising a red flag over workplace quality issues according to industry research released this week.
A comparative study of more than 4,000 workers from the United States, the United Kingdom, and Australia found that manufacturing and logistics workers say they have seen colleagues reduce the quality of their work and not follow processes in the workplace over the past year, with rates exceeding the overall average by 11% and 8%, respectively.
The study—the Resilience Nation report—was commissioned by UK-based regulatory and compliance software company Ideagen, and it polled workers in industries such as energy, aviation, healthcare, and financial services. The results “explore the major threats and macroeconomic factors affecting people today, providing perspectives on resilience across global landscapes,” according to the authors.
According to the study, 41% of manufacturing and logistics workers said they’d witnessed their peers hiding mistakes, and 45% said they’ve observed coworkers cutting corners due to apathy—9% above the average. The results also showed that workers are seeing colleagues take safety risks: More than a third of respondents said they’ve seen people putting themselves in physical danger at work.
The authors said growing pressure inside and outside of the workplace are to blame for the lack of diligence and resiliency on the job. Internally, workers say they are under pressure to deliver more despite reduced capacity. Among the external pressures, respondents cited the rising cost of living as the biggest problem (39%), closely followed by inflation rates, supply chain challenges, and energy prices.
“People are being asked to deliver more at work when their resilience is being challenged by economic and political headwinds,” Ideagen’s CEO Ben Dorks said in a statement announcing the findings. “Ultimately, this is having a determinantal impact on business productivity, workplace health and safety, and the quality of work produced, as well as further reducing the resilience of the nation at large.”
Respondents said they believe technology will eventually alleviate some of the stress occurring in manufacturing and logistics, however.
“People are optimistic that emerging tech and AI will ultimately lighten the load, but they’re not yet feeling the benefits,” Dorks added. “It’s a gap that now, more than ever, business leaders must look to close and support their workforce to ensure their staff remain safe and compliance needs are met across the business.”
The “2024 Year in Review” report lists the various transportation delays, freight volume restrictions, and infrastructure repair costs of a long string of events. Those disruptions include labor strikes at Canadian ports and postal sites, the U.S. East and Gulf coast port strike; hurricanes Helene, Francine, and Milton; the Francis Scott key Bridge collapse in Baltimore Harbor; the CrowdStrike cyber attack; and Red Sea missile attacks on passing cargo ships.
“While 2024 was characterized by frequent and overlapping disruptions that exposed many supply chain vulnerabilities, it was also a year of resilience,” the Project44 report said. “From labor strikes and natural disasters to geopolitical tensions, each event served as a critical learning opportunity, underscoring the necessity for robust contingency planning, effective labor relations, and durable infrastructure. As supply chains continue to evolve, the lessons learned this past year highlight the increased importance of proactive measures and collaborative efforts. These strategies are essential to fostering stability and adaptability in a world where unpredictability is becoming the norm.”
In addition to tallying the supply chain impact of those events, the report also made four broad predictions for trends in 2025 that may affect logistics operations. In Project44’s analysis, they include:
More technology and automation will be introduced into supply chains, particularly ports. This will help make operations more efficient but also increase the risk of cybersecurity attacks and service interruptions due to glitches and bugs. This could also add tensions among the labor pool and unions, who do not want jobs to be replaced with automation.
The new administration in the United States introduces a lot of uncertainty, with talks of major tariffs for numerous countries as well as talks of US freight getting preferential treatment through the Panama Canal. If these things do come to fruition, expect to see shifts in global trade patterns and sourcing.
Natural disasters will continue to become more frequent and more severe, as exhibited by the wildfires in Los Angeles and the winter storms throughout the southern states in the U.S. As a result, expect companies to invest more heavily in sustainability to mitigate climate change.
The peace treaty announced on Wednesday between Isael and Hamas in the Middle East could support increased freight volumes returning to the Suez Canal as political crisis in the area are resolved.
The French transportation visibility provider Shippeo today said it has raised $30 million in financial backing, saying the money will support its accelerated expansion across North America and APAC, while driving enhancements to its “Real-Time Transportation Visibility Platform” product.
The funding round was led by Woven Capital, Toyota’s growth fund, with participation from existing investors: Battery Ventures, Partech, NGP Capital, Bpifrance Digital Venture, LFX Venture Partners, Shift4Good and Yamaha Motor Ventures. With this round, Shippeo’s total funding exceeds $140 million.
Shippeo says it offers real-time shipment tracking across all transport modes, helping companies create sustainable, resilient supply chains. Its platform enables users to reduce logistics-related carbon emissions by making informed trade-offs between modes and carriers based on carbon footprint data.
"Global supply chains are facing unprecedented complexity, and real-time transport visibility is essential for building resilience” Prashant Bothra, Principal at Woven Capital, who is joining the Shippeo board, said in a release. “Shippeo’s platform empowers businesses to proactively address disruptions by transforming fragmented operations into streamlined, data-driven processes across all transport modes, offering precise tracking and predictive ETAs at scale—capabilities that would be resource-intensive to develop in-house. We are excited to support Shippeo’s journey to accelerate digitization while enhancing cost efficiency, planning accuracy, and customer experience across the supply chain.”
Donald Trump has been clear that he plans to hit the ground running after his inauguration on January 20, launching ambitious plans that could have significant repercussions for global supply chains.
As Mark Baxa, CSCMP president and CEO, says in the executive forward to the white paper, the incoming Trump Administration and a majority Republican congress are “poised to reshape trade policies, regulatory frameworks, and the very fabric of how we approach global commerce.”
The paper is written by import/export expert Thomas Cook, managing director for Blue Tiger International, a U.S.-based supply chain management consulting company that focuses on international trade. Cook is the former CEO of American River International in New York and Apex Global Logistics Supply Chain Operation in Los Angeles and has written 19 books on global trade.
In the paper, Cook, of course, takes a close look at tariff implications and new trade deals, emphasizing that Trump will seek revisions that will favor U.S. businesses and encourage manufacturing to return to the U.S. The paper, however, also looks beyond global trade to addresses topics such as Trump’s tougher stance on immigration and the possibility of mass deportations, greater support of Israel in the Middle East, proposals for increased energy production and mining, and intent to end the war in the Ukraine.
In general, Cook believes that many of the administration’s new policies will be beneficial to the overall economy. He does warn, however, that some policies will be disruptive and add risk and cost to global supply chains.
In light of those risks and possible disruptions, Cook’s paper offers 14 recommendations. Some of which include:
Create a team responsible for studying the changes Trump will introduce when he takes office;
Attend trade shows and make connections with vendors, suppliers, and service providers who can help you navigate those changes;
Consider becoming C-TPAT (Customs-Trade Partnership Against Terrorism) certified to help mitigate potential import/export issues;
Adopt a risk management mindset and shift from focusing on lowest cost to best value for your spend;
Increase collaboration with internal and external partners;
Expect warehousing costs to rise in the short term as companies look to bring in foreign-made goods ahead of tariffs;
Expect greater scrutiny from U.S. Customs and Border Patrol of origin statements for imports in recognition of attempts by some Chinese manufacturers to evade U.S. import policies;
Reduce dependency on China for sourcing; and
Consider manufacturing and/or sourcing in the United States.
Cook advises readers to expect a loosening up of regulations and a reduction in government under Trump. He warns that while some world leaders will look to work with Trump, others will take more of a defiant stance. As a result, companies should expect to see retaliatory tariffs and duties on exports.
Cook concludes by offering advice to the incoming administration, including being sensitive to the effect retaliatory tariffs can have on American exports, working on federal debt reduction, and considering promoting free trade zones. He also proposes an ambitious water works program through the Army Corps of Engineers.