James Cooke is a principal analyst with Nucleus Research in Boston, covering supply chain planning software. He was previously the editor of CSCMP?s Supply Chain Quarterly and a staff writer for DC Velocity.
It may never be easy to ship oversized bridge hangers and concrete lifting systems. But it's about to get a whole lot simpler for managers at Dayton Superior Corp., a Dayton, Ohio-based company that makes coil inserts, precast anchors and other accessories used in concrete construction.
Sometime later this year, staffers at all of the corporation's shipping sites will begin using a state-of-the-art transportation management system (TMS) that promises to revolutionize the transportation planning and execution process. No longer will they spend hours seeking out the lowest-cost carrier or wrestling with shipping decisions. The new software will take care of that for them. Once it's up and running, the TMS will extract the pertinent shipping data from the corporation's order management system, make a swift determination of the optimum mode of shipment and automatically tender the freight to the chosen carrier.
Like many companies today, Dayton Superior Corp. is turning to a TMS to take the guesswork out of freight shipping. John Klima, Dayton Superior's director of transportation, says he sees it as an opportunity to optimize total costs and help assure that all facilities follow corporate policies for truck freight movements. As a step in that direction, he says, the new system will give managers at the corporation's 50-plus nationwide locations, many of which are sales and service centers, access to a central database of the corporation's 150 nationwide carriers and contracts.
But Dayton Superior will not be buying a license for the software and installing it on its corporate servers. Instead, it has opted to rent the application from the supplier, Descartes Systems Group Inc. of Waterloo, Ontario. Under this arrangement, known as the "software as a service" or "software on demand" model, Descartes hosts and maintains the application on its own computers. Dayton Superior simply pays a fee to access the application via a Web browser whenever it needs it.
Why choose the software as a service approach? For Dayton Superior, much of the appeal lay in the reduced upfront investment and the prospect of a quick, low-cost installation. "We wanted to get something implemented quickly and get the benefits right away," says Klima. "Because it's hosted, we're centralizing the transportation management functions with as little investment as we could."
It appears that Klima will get his wish for a speedy installation. Within just seven days, Dayton Superior had the system up and running, and was testing output at its headquarters. It plans to roll out the application to all of its shipping locations during the course of this year. Once the conversion is complete,Dayton Superior expects to see a reduction in its transportation spending.
Dayton Superior is hardly alone.When it comes to transportation software, more and more companies today are choosing the on-demand option. ARC Advisory Group, a research firm based in Dedham, Mass., estimates that one-third of all global TMS installations in 2005 were software as a service deals. And the model appears to be catching on quickly. "On demand will be the way all software gets delivered in the next five years," predicts Greg Johnsen, an executive vice president of marketing and a co-founder of GT Nexus, an on-demand TMS vendor.
A host of options
The emergence of the "rental" option is a relatively new development in the world of TMS. In the early years, a company that wanted to use a TMS had no choice but to buy it or to be precise, to buy a license and install the application on its own computers.
Those licenses, however, were costly, often running into the thousands of dollars. Plus they were limited in scope. A license was only good for a specific version of the software.Whenever the supplier introduced an upgrade, the customer had to pay for the new version if it wanted to use the new features.
Along with the hefty upfront licensing fees, customers also had to foot the bill for ongoing maintenance and support. And if they happened to be running other programs (say, an enterprise resource planning solution to manage finances and manufacturing operations), they also had to worry about integrating all their systems so they could exchange data. Those integration projects, which could cost thousands of dollars and take months to complete, often meant further delays before customers saw any kind of payback on their software investment.
In the 1990s, some software providers first began offering a "rental" option. These companies, known as application service providers (ASPs), would host and maintain the software on their own servers. Customers simply paid a fee in return for access to the software via their Web browsers.
About five years ago, a variation on this business model, the on-demand or software as a service approach, emerged. As with the ASP model, the vendor hosts the software on its own computers. But there's a key difference: While the ASP hosts a separate copy of the program for each user, the software as a service provider hosts a single application to which all users have access in other words, the users share the solution. Among other advantages, this makes updating the software a simple matter. "In the ASP hosted world, you have to install an upgrade 100 different times for 100 customers," says Adrian Gonzalez, director of the Logistics Executive Council at ARC Advisory Group. "In the on-demand model, the vendor makes one upgrade for all."
The multi-tenant software as a service model, which was pioneered by Salesforce.com, first took hold among users of customer relationship management (CRM) software. But it wasn't long before the approach caught on with vendors of transportation management systems, which typically handle tasks like carrier selection, shipment rating, freight routing, invoicing and billing, and appointment scheduling.
Companies that now offer TMS on demand include LeanLogistics, GT Nexus, Nistevo (now owned by Sterling Commerce), Descartes Systems Group, HighJump and MercuryGate. And the field is growing more crowded every year. Gonzalez reports that 63 percent of the 40 TMS vendors polled in a recent ARC survey said they planned to have an on-demand offering by 2011. Although some of the biggest names in the business Oracle and SAP, for example have yet to join the crowd, he thinks it's only a matter of time.
Less risky business
From the customers' standpoint, the rental option has much to recommend it. For one thing, many users find it's easier to get corporate approval for leasing a TMS than for buying a costly TMS license. "Because it's sold under the budgetary threshold, it's more of an expense than a capital budget decision," says Brian Klemenhagen, a senior principal at Triple Tree, a Minneapolis research-based investment banking firm. The corporate IT department is less likely to raise objections as well. "Because I'm passing a file to an on-demand solution, it's less invasive to the IT organization," says Foster Finley, a managing director at Southfield, Mich.-based AlixPartners Ltd. who served as a consultant on Dayton Superior's TMS project.
Renting software is also seen as less risky than buying a big selling point for companies burned in the past by expensive information technology fiascos. "From a risk standpoint, there's not a lot of money required to find out whether it will work for you," says Monica Wooden, chief executive officer and a founder of the ondemand TMS vendor MercuryGate International, which is based in Cary, N.C. "You don't have to spend a lot of time and money to find out if the dog will hunt."
On demand is cheaper as well, proponents say. "In the traditional software model, you have to have people to manage the software and you have to buy servers, firewalls [and other] technology," says Johnsen of GT Nexus. "With on demand, you don't have any of that." Johnsen says the on-demand option can be 40 to 50 percent cheaper than a traditional software deployment. That's in part because on-demand vendors can spread their costs for the software's daily operation, maintenance and support across their entire client base.
Although the on-demand model usually eliminates the need for systems integration, new users will still find there's some preliminary work to do. Before they can use the software, companies first have to enter their transportation data into the application. At Dayton Superior, Finley says, that included the corporation's list of carriers, contracts and rates, shipping locations and destinations, and accessorial charges.
Their way or the highway?
For all their advantages, on-demand solutions aren't for everyone. Companies that like their programs loaded with a lot of add-ons are likely to be disappointed. Most of the solutions currently available on demand provide only basic functions such as routing, rating and tracking, says Stephen Craig, a principal in CP Consulting, which has offices in Annapolis, Md., and Mexico City. "For instance, you can't match the ledger codes to allocate costs for carriers."
In addition, most of the on-demand TMS applications on the market today are limited to domestic movements generally truck moves. The majority of offerings still have limited, if any, functionality for air or ocean movements. "If you have a global operation, they are not there yet," says Gonzalez.
Then there's the lack of flexibility. Ondemand TMS imposes a regimented set of procedures on the user procedures defined by the vendor. "If you have a very complex transportation processes or a unique network pushing the envelope, these aren't right for you," says Gonzalez. "These solutions are geared for more standard processes."
That's not to say that on-demand applications can't be enhanced or modified. They can. But because even the slightest change may affect the entire group of users, the process is neither quick nor easy. "If the application was run on our servers, we could do a change with little impact," says Klima. "Here you have to go through the vendor to make system changes. An enhancement requested by one can affect a group of companies. So the vendor has to be diplomatic about changes."
But for users like Dayton Superior, that's a worthwhile tradeoff for the advantages of quick implementation and speedy payback. "It's what it is shared software," says Klima. "You have to weigh that against the other benefits of implementation and cost."
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."