taking it to the next level: interview with Ed Huller
Lots of people will tell you that well-oiled supply chain operations can bolster the bottom line. Ed Huller may be the first to suggest they can give the top line a boost as well.
Mitch Mac Donald has more than 30 years of experience in both the newspaper and magazine businesses. He has covered the logistics and supply chain fields since 1988. Twice named one of the Top 10 Business Journalists in the U.S., he has served in a multitude of editorial and publishing roles. The leading force behind the launch of Supply Chain Management Review, he was that brand's founding publisher and editorial director from 1997 to 2000. Additionally, he has served as news editor, chief editor, publisher and editorial director of Logistics Management, as well as publisher of Modern Materials Handling. Mitch is also the president and CEO of Agile Business Media, LLC, the parent company of DC VELOCITY and CSCMP's Supply Chain Quarterly.
It's probably no surprise that the new chairman of the Council of Supply Chain Management Professionals' board of directors considers supply chain management to be strategic. Or that he's a tireless advocate for the profession. But Edward Huller's views on what could be called the supply chain opportunity set him apart from crowd. Logistics and supply chain excellence represents more than an opportunity to improve the bottom line, he says. It offers a huge opportunity to enhance the top line—sales and revenue growth—as well.
Huller bases that bold statement on experience—36 years of experience in the profession, to be exact. He began his career in 1970 with the Dow Chemical Co., where he spent the next three decades in a variety of logistics and supply chain posts throughout North America and Europe. After retiring from Dow, Huller was recruited by Borden Chemical Inc. in 1999. As Borden's vice president, global supply chain, he spent the next few years building a world-class integrated supply chain strategy and organization. In 2003, Huller formed his own company, Alden Consulting Group, which specializes in strategic supply chain and sourcing solutions as well as executive coaching for functional and business leaders.
A long-time member of the Council of Supply Chain Management Professionals (CSCMP),Huller has served as chairman of both its Research Strategies and Professional Development committees. He is also a frequent conference speaker and guest lecturer at universities. He holds an undergraduate degree in logistics management from the University of Maryland and is APICS-certified.
Huller spoke recently with DC VELOCITY Editorial Director Mitch Mac Donald about what skills today's managers need to succeed, why logisticians' proposals sometimes fall on deaf ears, and the challenge and opportunity that is China.
Q: Tell us a little bit about your background. How did you end up in the logistics profession?
A: I actually have a degree in physical distribution management from the University of Maryland. When I started college, I realized I had been exposed to logistics for years through my father, who had been a senior operations executive at a drugstore firm and had worked in Army and Air Force exchange operations. So I had an early exposure to things like planning and purchasing and distributing products to various locations, primarily in North America and Europe—I lived in Europe for six years as a kid. As I began my studies in the logistics program at Maryland, I realized I understood this stuff and enjoyed it. To make a long story short, that's how I got started with logistics. Then, after I graduated in 1970, I began my career with the Dow Chemical Co.—at that time, the chemical industry was one of the few that were hiring logistics grads. I spent the next 30 years with them in a variety of staff and operational roles. Dow moved people around quite a bit, so I had a chance to try my hand at logistics and planning, purchasing, business systems, all those things, working in both the United States and Europe.
Q: It really helps you gain a macro view of your operation.
A: Yes, that and having seen the various functions. The chemical industry, by its nature, is highly integrated. I learned first hand over the years the importance of sharing information, integrating decisions and so forth.
Q: You were actually discovering these things before the term "supply chain" had even entered the lexicon.
A: Precisely. The chemical industry is one that doesn't tend to talk much publicly about its successes, but it really was doing supply chain activities quite early. I went to Europe in 1988 to set up a center of excellence that became our supply chain center in Europe. I then returned to the United States to introduce some of the ideas developed in Europe and to begin working with people over here to implement those practices and processes. That was the early '90s. We were focused on integrated supply chains. Dow had always been a pretty highly matrixed organization, which meant I had opportunities early on in my career to serve on various product and business management teams. That gave me a chance to understand the importance of integration and to understand business issues versus just functional issues. That is a theme you will hear me mention time and again because I think that is a key factor in this profession.
Q: In other words, you're saying that well-managed logistics and supply chain operations can help the company's bottom line, right?
A: No question about it. It should help the company's bottom line in a big—and measurable—way. In a way, it actually should help its top line—sales and revenue growth—as well. I think there is an often overlooked, huge opportunity to impact the top line.
Q: I haven't heard anyone put it quite that way before. Expand on that a little bit, would you?
A: If you try to think like a business leader, you begin to see ways in which you can use your supply chain capabilities to expand sales. For instance, you might be able to develop an efficient supply chain channel that allows you to serve a new geographical market or smaller customers that, maybe in your old model, were deemed unprofitable from a cost-to-serve standpoint. Or you might find that by coming up with ways to cut lead times from four weeks to two, you can enter new markets with short lead-time requirements that you previously couldn't get into.
Q: As I said, that's an interesting wrinkle. It's always, you know, show me the bottom line.
A: Yes. But that ability to influence the top line may be what finally gets supply chain a seat at the boardroom table that gets talked about so much. Business leaders tend to dismiss logistics and supply chain as a necessary backroom function. They need to be enlightened as to how we can actually use our supply chain expertise as a strategic weapon to open new markets.
Here's where communication skills come into play. In the past, logisticians have had a tough time getting the CEO and other C-level leaders to listen to them. One of the lessons I learned very early was to stop talking like a logistician and start talking like a business leader. If your company's top managers just don't seem to get your ideas about inventory optimization or asset utilization or whatever it may be, it's typically not because they're stupid; it's because you haven't learned how to communicate. Learning how to communicate and think like a business leader is a critical skill.
Q: You may have just answered my next question: What is the single most important skill set for a supply chain executive working today? Would it be what you just described, the ability to think like a business person as opposed to a logistician?
A: Yes. I think that probably would be it. Thinking broadly, thinking of options and trade-offs, thinking of what is right for the business without regard to what is right for an individual function ... that's how you arrive at those integrated kinds of solutions. When we worked in our business teams at Dow, we weren't rewarded solely on the basis of how our individual functions did; we were also rewarded for how the overall business did. It ultimately drove you to make the right decisions for the business.
Q: I think that's something people often overlook. Regardless of what you're doing, you always have to be mindful of the fact that ultimately a company is a business enterprise. That's why it exists. That is the core mission, to be a successful business enterprise.
A: And it applies to any kind of activity. Again, I think it speaks to more of the focus of the last decade or so on supply chains as evolving out of logistics and other areas. It begs for that integration of trade-offs. It is opening up the opportunities that the old functional ways did not permit. Even if you excelled in each of those functional areas, you were leaving opportunity on the table because you weren't optimizing the whole business. That is always the challenge of a business leader. Traditionally, they have had to manage their functional leaders. It was that business leader who was doing the trade-offs, looking for efficiency for the overall enterprise. What supply chains require today is for leaders to flat-out excel in that area—to be able to make those trade-offs and bring those options to the table. I think that is the critical skill.
Q: Are there any other important skill sets that come to mind?
A: Another, to me, is getting the right people on the team. At the end of the day, it is all about people. We can read the same books and we can use the same consultants, but the company that will win in the end is the one that puts together a team that will really apply the ideas and concepts and drive the change.
Q: Let's shift gears a bit. You've been in the business for three-plus decades now.What are the biggest changes you've seen in that time?
A: One thing would certainly be technology. The technology continues to change in leaps and bounds and far outpaces our capability to implement and optimize it. This is a technology-driven field, pure and simple, whether it's the technology used to gather and analyze information or the technology used to carry out physical operations in the DC.
Q: So you're defining technology not only as hardware and software but also technology-based automated equipment and so forth?
A: Correct.
Q: What other big changes have you seen?
A: Along with the growing technical requirements of the job—the need to understand and utilize technology— another big change is the sheer breadth of the operations. Managers who once were responsible for overseeing a very siloed functional activity— whether it was running a fleet or managing a distribution center or counting inventory—are now called upon to understand and manage a broad spectrum of activities. That has significantly raised the skill and capability requirements in this field.
Q: When you talk about the breadth of operations, are you speaking strictly of the functions within a business or are you referring to geography as well?
A: I'm referring to both. Today's managers need to understand all of the business activities and then, layered upon that, be able to apply that knowledge across different geographies. Now, you can't say this about every business, but an increasing number of businesses—and probably the majority of businesses—have to have some understanding outside of their base geographical area either for customers or suppliers or their own operations, whatever they may be. That adds yet another skill requirement.
Q: Right. And I would presume an extra layer of complexity.
A: Without question. The activities have become more complex. Change is occurring more frequently. People have to learn to be able to manage in the fog. If you put off making decisions until things settle down and you can think matters through, you're making a mistake. That isn't going to happen. Things are simply not going to slow down.
That's why it is so critical to develop the ability and perspective to get it 80 percent right and then move on to the next item. And you have to do that continually. Again, this is not the traditional approach. It is a different kind of skill set, but it's one that is absolutely essential to be able to excel in today's environment.
Q: We've just talked about the biggest changes you've witnessed over the past 30 or so years. Is there anything that hasn't changed at all?
A: To my mind, what hasn't changed is the need to hire outstanding people. This is a people business. It is not a technology business or an information systems business. The technology and the systems are simply tools that, when well applied, can help the business excel. Anyone who assumes that advances in automation and information technology have made people less important is making a mistake. It's really the other way around. Automation may allow you to get by with fewer people, but those people must be highly skilled individuals. As I see it, at the end of the day, the company with the best people is the one that is going to win.
Q: You traveled to China this summer with some of the CSCMP directors. What lessons did you take away from that trip?
A: In my travels over the past year to both Europe and Asia—most recently, to Shanghai and Beijing—I've noticed that the drive to understand supply chain and logis tics on a global basis is greater than it has ever been before. I also think we need to become much better acquainted with what people in other parts of the world are doing, even if it is a regional activity, because there are some really great leading practices occurring around the world.
I hadn't been to China for a couple of years, and I couldn't help but notice the tremendous amount of growth, development and capital investment that had taken place in just that short time. As we all know or at least suspect, it is simply immense. Coastal operations had been a focus in China's prior five-year plan and continue to be now, in their 11th five-year plan, which they just ratified. The new plan, though, adds a stronger focus on inland cities and developments.
Q: You're talking about infrastructure?
A: Yes. China's government is trying to develop business models that encourage development and employment in the country's interior provinces. The problem is, the inland logistics infrastructure is poorly developed. Roads, railroads, airports ... there are still huge challenges for them to overcome.
Once these issues are resolved, China will become a huge domestic market for its own products and services. In the meantime, however, China's logistics professionals are dealing with some unique logistics challenges—challenges resulting from the size of the country, the various levels of regulations and so forth. Right now, the individual provinces have regulatory power over transportation, which means they can determine, say, what documentation is required for freight moving within their borders. That adds layers of complexity to something as basic as arranging for a long-distance domestic shipment.
Q: Which I guess would be their equivalent of interstate commerce.
A: Right. In many ways, it is much easier for them to import and export than it is to ship domestically amongst the various provinces.
Q: Is the rise of China something for American businesses to fear or something to embrace as an opportunity?
A: To me, it is always an opportunity. I spend a lot of time building organizations and recruiting people, and one of the attributes I look for in people is a positive attitude— the ability to see opportunities, not problems. Again, if you think like a business person, you think of opportunities, so China is a huge opportunity for American business. It is only threatening if you don't invest the time to understand and find out where that opportunity exists for your business. It is clearly a significant opportunity.
Q: Is there anything else you'd like to share with DC VELOCITY's readers?
A: Gee, do we have a couple of days here?
Q: We have all the time in the world.
A: Well, I'd like to sum it up by quoting [CSCMP President and CEO] Rick Blasgen, who says: "This is a great time to be in supply chain." The profession that was once viewed as a sort of backroom functional necessity is being increasingly recognized for what it is: a real strategic business capability that can drive both top-line and bottom-line improvements. Of course, as the expectations have changed, the skill requirements have also changed. The companies and the individuals who will succeed in this new environment are the ones that invest the time needed to develop and maintain those new skills.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."