taking it to the next level: interview with Ed Huller
Lots of people will tell you that well-oiled supply chain operations can bolster the bottom line. Ed Huller may be the first to suggest they can give the top line a boost as well.
Mitch Mac Donald has more than 30 years of experience in both the newspaper and magazine businesses. He has covered the logistics and supply chain fields since 1988. Twice named one of the Top 10 Business Journalists in the U.S., he has served in a multitude of editorial and publishing roles. The leading force behind the launch of Supply Chain Management Review, he was that brand's founding publisher and editorial director from 1997 to 2000. Additionally, he has served as news editor, chief editor, publisher and editorial director of Logistics Management, as well as publisher of Modern Materials Handling. Mitch is also the president and CEO of Agile Business Media, LLC, the parent company of DC VELOCITY and CSCMP's Supply Chain Quarterly.
It's probably no surprise that the new chairman of the Council of Supply Chain Management Professionals' board of directors considers supply chain management to be strategic. Or that he's a tireless advocate for the profession. But Edward Huller's views on what could be called the supply chain opportunity set him apart from crowd. Logistics and supply chain excellence represents more than an opportunity to improve the bottom line, he says. It offers a huge opportunity to enhance the top line—sales and revenue growth—as well.
Huller bases that bold statement on experience—36 years of experience in the profession, to be exact. He began his career in 1970 with the Dow Chemical Co., where he spent the next three decades in a variety of logistics and supply chain posts throughout North America and Europe. After retiring from Dow, Huller was recruited by Borden Chemical Inc. in 1999. As Borden's vice president, global supply chain, he spent the next few years building a world-class integrated supply chain strategy and organization. In 2003, Huller formed his own company, Alden Consulting Group, which specializes in strategic supply chain and sourcing solutions as well as executive coaching for functional and business leaders.
A long-time member of the Council of Supply Chain Management Professionals (CSCMP),Huller has served as chairman of both its Research Strategies and Professional Development committees. He is also a frequent conference speaker and guest lecturer at universities. He holds an undergraduate degree in logistics management from the University of Maryland and is APICS-certified.
Huller spoke recently with DC VELOCITY Editorial Director Mitch Mac Donald about what skills today's managers need to succeed, why logisticians' proposals sometimes fall on deaf ears, and the challenge and opportunity that is China.
Q: Tell us a little bit about your background. How did you end up in the logistics profession?
A: I actually have a degree in physical distribution management from the University of Maryland. When I started college, I realized I had been exposed to logistics for years through my father, who had been a senior operations executive at a drugstore firm and had worked in Army and Air Force exchange operations. So I had an early exposure to things like planning and purchasing and distributing products to various locations, primarily in North America and Europe—I lived in Europe for six years as a kid. As I began my studies in the logistics program at Maryland, I realized I understood this stuff and enjoyed it. To make a long story short, that's how I got started with logistics. Then, after I graduated in 1970, I began my career with the Dow Chemical Co.—at that time, the chemical industry was one of the few that were hiring logistics grads. I spent the next 30 years with them in a variety of staff and operational roles. Dow moved people around quite a bit, so I had a chance to try my hand at logistics and planning, purchasing, business systems, all those things, working in both the United States and Europe.
Q: It really helps you gain a macro view of your operation.
A: Yes, that and having seen the various functions. The chemical industry, by its nature, is highly integrated. I learned first hand over the years the importance of sharing information, integrating decisions and so forth.
Q: You were actually discovering these things before the term "supply chain" had even entered the lexicon.
A: Precisely. The chemical industry is one that doesn't tend to talk much publicly about its successes, but it really was doing supply chain activities quite early. I went to Europe in 1988 to set up a center of excellence that became our supply chain center in Europe. I then returned to the United States to introduce some of the ideas developed in Europe and to begin working with people over here to implement those practices and processes. That was the early '90s. We were focused on integrated supply chains. Dow had always been a pretty highly matrixed organization, which meant I had opportunities early on in my career to serve on various product and business management teams. That gave me a chance to understand the importance of integration and to understand business issues versus just functional issues. That is a theme you will hear me mention time and again because I think that is a key factor in this profession.
Q: In other words, you're saying that well-managed logistics and supply chain operations can help the company's bottom line, right?
A: No question about it. It should help the company's bottom line in a big—and measurable—way. In a way, it actually should help its top line—sales and revenue growth—as well. I think there is an often overlooked, huge opportunity to impact the top line.
Q: I haven't heard anyone put it quite that way before. Expand on that a little bit, would you?
A: If you try to think like a business leader, you begin to see ways in which you can use your supply chain capabilities to expand sales. For instance, you might be able to develop an efficient supply chain channel that allows you to serve a new geographical market or smaller customers that, maybe in your old model, were deemed unprofitable from a cost-to-serve standpoint. Or you might find that by coming up with ways to cut lead times from four weeks to two, you can enter new markets with short lead-time requirements that you previously couldn't get into.
Q: As I said, that's an interesting wrinkle. It's always, you know, show me the bottom line.
A: Yes. But that ability to influence the top line may be what finally gets supply chain a seat at the boardroom table that gets talked about so much. Business leaders tend to dismiss logistics and supply chain as a necessary backroom function. They need to be enlightened as to how we can actually use our supply chain expertise as a strategic weapon to open new markets.
Here's where communication skills come into play. In the past, logisticians have had a tough time getting the CEO and other C-level leaders to listen to them. One of the lessons I learned very early was to stop talking like a logistician and start talking like a business leader. If your company's top managers just don't seem to get your ideas about inventory optimization or asset utilization or whatever it may be, it's typically not because they're stupid; it's because you haven't learned how to communicate. Learning how to communicate and think like a business leader is a critical skill.
Q: You may have just answered my next question: What is the single most important skill set for a supply chain executive working today? Would it be what you just described, the ability to think like a business person as opposed to a logistician?
A: Yes. I think that probably would be it. Thinking broadly, thinking of options and trade-offs, thinking of what is right for the business without regard to what is right for an individual function ... that's how you arrive at those integrated kinds of solutions. When we worked in our business teams at Dow, we weren't rewarded solely on the basis of how our individual functions did; we were also rewarded for how the overall business did. It ultimately drove you to make the right decisions for the business.
Q: I think that's something people often overlook. Regardless of what you're doing, you always have to be mindful of the fact that ultimately a company is a business enterprise. That's why it exists. That is the core mission, to be a successful business enterprise.
A: And it applies to any kind of activity. Again, I think it speaks to more of the focus of the last decade or so on supply chains as evolving out of logistics and other areas. It begs for that integration of trade-offs. It is opening up the opportunities that the old functional ways did not permit. Even if you excelled in each of those functional areas, you were leaving opportunity on the table because you weren't optimizing the whole business. That is always the challenge of a business leader. Traditionally, they have had to manage their functional leaders. It was that business leader who was doing the trade-offs, looking for efficiency for the overall enterprise. What supply chains require today is for leaders to flat-out excel in that area—to be able to make those trade-offs and bring those options to the table. I think that is the critical skill.
Q: Are there any other important skill sets that come to mind?
A: Another, to me, is getting the right people on the team. At the end of the day, it is all about people. We can read the same books and we can use the same consultants, but the company that will win in the end is the one that puts together a team that will really apply the ideas and concepts and drive the change.
Q: Let's shift gears a bit. You've been in the business for three-plus decades now.What are the biggest changes you've seen in that time?
A: One thing would certainly be technology. The technology continues to change in leaps and bounds and far outpaces our capability to implement and optimize it. This is a technology-driven field, pure and simple, whether it's the technology used to gather and analyze information or the technology used to carry out physical operations in the DC.
Q: So you're defining technology not only as hardware and software but also technology-based automated equipment and so forth?
A: Correct.
Q: What other big changes have you seen?
A: Along with the growing technical requirements of the job—the need to understand and utilize technology— another big change is the sheer breadth of the operations. Managers who once were responsible for overseeing a very siloed functional activity— whether it was running a fleet or managing a distribution center or counting inventory—are now called upon to understand and manage a broad spectrum of activities. That has significantly raised the skill and capability requirements in this field.
Q: When you talk about the breadth of operations, are you speaking strictly of the functions within a business or are you referring to geography as well?
A: I'm referring to both. Today's managers need to understand all of the business activities and then, layered upon that, be able to apply that knowledge across different geographies. Now, you can't say this about every business, but an increasing number of businesses—and probably the majority of businesses—have to have some understanding outside of their base geographical area either for customers or suppliers or their own operations, whatever they may be. That adds yet another skill requirement.
Q: Right. And I would presume an extra layer of complexity.
A: Without question. The activities have become more complex. Change is occurring more frequently. People have to learn to be able to manage in the fog. If you put off making decisions until things settle down and you can think matters through, you're making a mistake. That isn't going to happen. Things are simply not going to slow down.
That's why it is so critical to develop the ability and perspective to get it 80 percent right and then move on to the next item. And you have to do that continually. Again, this is not the traditional approach. It is a different kind of skill set, but it's one that is absolutely essential to be able to excel in today's environment.
Q: We've just talked about the biggest changes you've witnessed over the past 30 or so years. Is there anything that hasn't changed at all?
A: To my mind, what hasn't changed is the need to hire outstanding people. This is a people business. It is not a technology business or an information systems business. The technology and the systems are simply tools that, when well applied, can help the business excel. Anyone who assumes that advances in automation and information technology have made people less important is making a mistake. It's really the other way around. Automation may allow you to get by with fewer people, but those people must be highly skilled individuals. As I see it, at the end of the day, the company with the best people is the one that is going to win.
Q: You traveled to China this summer with some of the CSCMP directors. What lessons did you take away from that trip?
A: In my travels over the past year to both Europe and Asia—most recently, to Shanghai and Beijing—I've noticed that the drive to understand supply chain and logis tics on a global basis is greater than it has ever been before. I also think we need to become much better acquainted with what people in other parts of the world are doing, even if it is a regional activity, because there are some really great leading practices occurring around the world.
I hadn't been to China for a couple of years, and I couldn't help but notice the tremendous amount of growth, development and capital investment that had taken place in just that short time. As we all know or at least suspect, it is simply immense. Coastal operations had been a focus in China's prior five-year plan and continue to be now, in their 11th five-year plan, which they just ratified. The new plan, though, adds a stronger focus on inland cities and developments.
Q: You're talking about infrastructure?
A: Yes. China's government is trying to develop business models that encourage development and employment in the country's interior provinces. The problem is, the inland logistics infrastructure is poorly developed. Roads, railroads, airports ... there are still huge challenges for them to overcome.
Once these issues are resolved, China will become a huge domestic market for its own products and services. In the meantime, however, China's logistics professionals are dealing with some unique logistics challenges—challenges resulting from the size of the country, the various levels of regulations and so forth. Right now, the individual provinces have regulatory power over transportation, which means they can determine, say, what documentation is required for freight moving within their borders. That adds layers of complexity to something as basic as arranging for a long-distance domestic shipment.
Q: Which I guess would be their equivalent of interstate commerce.
A: Right. In many ways, it is much easier for them to import and export than it is to ship domestically amongst the various provinces.
Q: Is the rise of China something for American businesses to fear or something to embrace as an opportunity?
A: To me, it is always an opportunity. I spend a lot of time building organizations and recruiting people, and one of the attributes I look for in people is a positive attitude— the ability to see opportunities, not problems. Again, if you think like a business person, you think of opportunities, so China is a huge opportunity for American business. It is only threatening if you don't invest the time to understand and find out where that opportunity exists for your business. It is clearly a significant opportunity.
Q: Is there anything else you'd like to share with DC VELOCITY's readers?
A: Gee, do we have a couple of days here?
Q: We have all the time in the world.
A: Well, I'd like to sum it up by quoting [CSCMP President and CEO] Rick Blasgen, who says: "This is a great time to be in supply chain." The profession that was once viewed as a sort of backroom functional necessity is being increasingly recognized for what it is: a real strategic business capability that can drive both top-line and bottom-line improvements. Of course, as the expectations have changed, the skill requirements have also changed. The companies and the individuals who will succeed in this new environment are the ones that invest the time needed to develop and maintain those new skills.
Congestion on U.S. highways is costing the trucking industry big, according to research from the American Transportation Research Institute (ATRI), released today.
The group found that traffic congestion on U.S. highways added $108.8 billion in costs to the trucking industry in 2022, a record high. The information comes from ATRI’s Cost of Congestion study, which is part of the organization’s ongoing highway performance measurement research.
Total hours of congestion fell slightly compared to 2021 due to softening freight market conditions, but the cost of operating a truck increased at a much higher rate, according to the research. As a result, the overall cost of congestion increased by 15% year-over-year—a level equivalent to more than 430,000 commercial truck drivers sitting idle for one work year and an average cost of $7,588 for every registered combination truck.
The analysis also identified metropolitan delays and related impacts, showing that the top 10 most-congested states each experienced added costs of more than $8 billion. That list was led by Texas, at $9.17 billion in added costs; California, at $8.77 billion; and Florida, $8.44 billion. Rounding out the top 10 list were New York, Georgia, New Jersey, Illinois, Pennsylvania, Louisiana, and Tennessee. Combined, the top 10 states account for more than half of the trucking industry’s congestion costs nationwide—52%, according to the research.
The metro areas with the highest congestion costs include New York City, $6.68 billion; Miami, $3.2 billion; and Chicago, $3.14 billion.
ATRI’s analysis also found that the trucking industry wasted more than 6.4 billion gallons of diesel fuel in 2022 due to congestion, resulting in additional fuel costs of $32.1 billion.
ATRI used a combination of data sources, including its truck GPS database and Operational Costs study benchmarks, to calculate the impacts of trucking delays on major U.S. roadways.
There’s a photo from 1971 that John Kent, professor of supply chain management at the University of Arkansas, likes to show. It’s of a shaggy-haired 18-year-old named Glenn Cowan grinning at three-time world table tennis champion Zhuang Zedong, while holding a silk tapestry Zhuang had just given him. Cowan was a member of the U.S. table tennis team who participated in the 1971 World Table Tennis Championships in Nagoya, Japan. Story has it that one morning, he overslept and missed his bus to the tournament and had to hitch a ride with the Chinese national team and met and connected with Zhuang.
Cowan and Zhuang’s interaction led to an invitation for the U.S. team to visit China. At the time, the two countries were just beginning to emerge from a 20-year period of decidedly frosty relations, strict travel bans, and trade restrictions. The highly publicized trip signaled a willingness on both sides to renew relations and launched the term “pingpong diplomacy.”
Kent, who is a senior fellow at the George H. W. Bush Foundation for U.S.-China Relations, believes the photograph is a good reminder that some 50-odd years ago, the economies of the United States and China were not as tightly interwoven as they are today. At the time, the Nixon administration was looking to form closer political and economic ties between the two countries in hopes of reducing chances of future conflict (and to weaken alliances among Communist countries).
The signals coming out of Washington and Beijing are now, of course, much different than they were in the early 1970s. Instead of advocating for better relations, political rhetoric focuses on the need for the U.S. to “decouple” from China. Both Republicans and Democrats have warned that the U.S. economy is too dependent on goods manufactured in China. They see this dependency as a threat to economic strength, American jobs, supply chain resiliency, and national security.
Supply chain professionals, however, know that extricating ourselves from our reliance on Chinese manufacturing is easier said than done. Many pundits push for a “China + 1” strategy, where companies diversify their manufacturing and sourcing options beyond China. But in reality, that “plus one” is often a Chinese company operating in a different country or a non-Chinese manufacturer that is still heavily dependent on material or subcomponents made in China.
This is the problem when supply chain decisions are made on a global scale without input from supply chain professionals. In an article in the Arkansas Democrat-Gazette, Kent argues that, “The discussions on supply chains mainly take place between government officials who typically bring many other competing issues and agendas to the table. Corporate entities—the individuals and companies directly impacted by supply chains—tend to be under-represented in the conversation.”
Kent is a proponent of what he calls “supply chain diplomacy,” where experts from academia and industry from the U.S. and China work collaboratively to create better, more efficient global supply chains. Take, for example, the “Peace Beans” project that Kent is involved with. This project, jointly formed by Zhejiang University and the Bush China Foundation, proposes balancing supply chains by exporting soybeans from Arkansas to tofu producers in China’s Yunnan province, and, in return, importing coffee beans grown in Yunnan to coffee roasters in Arkansas. Kent believes the operation could even use the same transportation equipment.
The benefits of working collaboratively—instead of continuing to build friction in the supply chain through tariffs and adversarial relationships—are numerous, according to Kent and his colleagues. They believe it would be much better if the two major world economies worked together on issues like global inflation, climate change, and artificial intelligence.
And such relations could play a significant role in strengthening world peace, particularly in light of ongoing tensions over Taiwan. Because, as Kent writes, “The 19th-century idea that ‘When goods don’t cross borders, soldiers will’ is as true today as ever. Perhaps more so.”
Hyster-Yale Materials Handling today announced its plans to fulfill the domestic manufacturing requirements of the Build America, Buy America (BABA) Act for certain portions of its lineup of forklift trucks and container handling equipment.
That means the Greenville, North Carolina-based company now plans to expand its existing American manufacturing with a targeted set of high-capacity models, including electric options, that align with the needs of infrastructure projects subject to BABA requirements. The company’s plans include determining the optimal production location in the United States, strategically expanding sourcing agreements to meet local material requirements, and further developing electric power options for high-capacity equipment.
As a part of the 2021 Infrastructure Investment and Jobs Act, the BABA Act aims to increase the use of American-made materials in federally funded infrastructure projects across the U.S., Hyster-Yale says. It was enacted as part of a broader effort to boost domestic manufacturing and economic growth, and mandates that federal dollars allocated to infrastructure – such as roads, bridges, ports and public transit systems – must prioritize materials produced in the USA, including critical items like steel, iron and various construction materials.
Hyster-Yale’s footprint in the U.S. is spread across 10 locations, including three manufacturing facilities.
“Our leadership is fully invested in meeting the needs of businesses that require BABA-compliant material handling solutions,” Tony Salgado, Hyster-Yale’s chief operating officer, said in a release. “We are working to partner with our key domestic suppliers, as well as identifying how best to leverage our own American manufacturing footprint to deliver a competitive solution for our customers and stakeholders. But beyond mere compliance, and in line with the many areas of our business where we are evolving to better support our customers, our commitment remains steadfast. We are dedicated to delivering industry-leading standards in design, durability and performance — qualities that have become synonymous with our brands worldwide and that our customers have come to rely on and expect.”
In a separate move, the U.S. Environmental Protection Agency (EPA) also gave its approval for the state to advance its Heavy-Duty Omnibus Rule, which is crafted to significantly reduce smog-forming nitrogen oxide (NOx) emissions from new heavy-duty, diesel-powered trucks.
Both rules are intended to deliver health benefits to California citizens affected by vehicle pollution, according to the environmental group Earthjustice. If the state gets federal approval for the final steps to become law, the rules mean that cars on the road in California will largely be zero-emissions a generation from now in the 2050s, accounting for the average vehicle lifespan of vehicles with internal combustion engine (ICE) power sold before that 2035 date.
“This might read like checking a bureaucratic box, but EPA’s approval is a critical step forward in protecting our lungs from pollution and our wallets from the expenses of combustion fuels,” Paul Cort, director of Earthjustice’s Right To Zero campaign, said in a release. “The gradual shift in car sales to zero-emissions models will cut smog and household costs while growing California’s clean energy workforce. Cutting truck pollution will help clear our skies of smog. EPA should now approve the remaining authorization requests from California to allow the state to clean its air and protect its residents.”
However, the truck drivers' industry group Owner-Operator Independent Drivers Association (OOIDA) pushed back against the federal decision allowing the Omnibus Low-NOx rule to advance. "The Omnibus Low-NOx waiver for California calls into question the policymaking process under the Biden administration's EPA. Purposefully injecting uncertainty into a $588 billion American industry is bad for our economy and makes no meaningful progress towards purported environmental goals," (OOIDA) President Todd Spencer said in a release. "EPA's credibility outside of radical environmental circles would have been better served by working with regulated industries rather than ramming through last-minute special interest favors. We look forward to working with the Trump administration's EPA in good faith towards achievable environmental outcomes.”
Editor's note:This article was revised on December 18 to add reaction from OOIDA.
A Canadian startup that provides AI-powered logistics solutions has gained $5.5 million in seed funding to support its concept of creating a digital platform for global trade, according to Toronto-based Starboard.
The round was led by Eclipse, with participation from previous backers Garuda Ventures and Everywhere Ventures. The firm says it will use its new backing to expand its engineering team in Toronto and accelerate its AI-driven product development to simplify supply chain complexities.
According to Starboard, the logistics industry is under immense pressure to adapt to the growing complexity of global trade, which has hit recent hurdles such as the strike at U.S. east and gulf coast ports. That situation calls for innovative solutions to streamline operations and reduce costs for operators.
As a potential solution, Starboard offers its flagship product, which it defines as an AI-based transportation management system (TMS) and rate management system that helps mid-sized freight forwarders operate more efficiently and win more business. More broadly, Starboard says it is building the virtual infrastructure for global trade, allowing freight companies to leverage AI and machine learning to optimize operations such as processing shipments in real time, reconciling invoices, and following up on payments.
"This investment is a pivotal step in our mission to unlock the power of AI for our customers," said Sumeet Trehan, Co-Founder and CEO of Starboard. "Global trade has long been plagued by inefficiencies that drive up costs and reduce competitiveness. Our platform is designed to empower SMB freight forwarders—the backbone of more than $20 trillion in global trade and $1 trillion in logistics spend—with the tools they need to thrive in this complex ecosystem."