John Johnson joined the DC Velocity team in March 2004. A veteran business journalist, John has over a dozen years of experience covering the supply chain field, including time as chief editor of Warehousing Management. In addition, he has covered the venture capital community and previously was a sports reporter covering professional and collegiate sports in the Boston area. John served as senior editor and chief editor of DC Velocity until April 2008.
Economic development executive Kathy Moellenberdt accepts that pitching Topeka, Kan., as a tourist mecca is a lost cause. "We can't talk about mountain views and oceans," she admits. But it's clear that she's ready to fight when it comes to bringing new business to the community.
Moellenberdt has set her sights on business in general, and distribution centers in particular. Topeka is ideally situated for distribution operations, she says. "[O]ur central location lends itself to a very strong network transportation system." She's also quick to point out that Topeka offers a large, welleducated labor force and that Kansas, which has spent more than a half billion dollars to improve its highways, now boasts some of the best roads in the country.
If Topeka strikes you as an unlikely source for a marketing pitch, welcome to the new world of site selection. The big industrial regions— Southern California's Inland Empire, Columbus, the Port of Houston, Indianapolis, Chicago, Memphis, the Greater Atlanta area—are no longer the only ones mounting aggressive marketing campaigns. They've been joined by a horde of lesser-known but nonetheless scrappy players—Topeka, Kan.; Anchorage, Alaska; Kalamazoo, Mich.; Scranton, Pa.; Little Rock, Ark.—all hungry for new business.
To appeal to a distribution audience, these newcomers typically promote themselves as logistics hubs, or logistics villages, as they're also known. They're emphasizing the features most likely to attract a logistics professional's eye—a central geographic location; easy access to rail, highway, ocean or air connections; cheap land; or a bountiful labor force. Some even offer ready-to-occupy space in multi-tenant complexes specifically designed for distribution, with on-site logistics services and, of course, easy access to multiple modes of transportation.
Their pitches may prove hard to resist. The smaller cities definitely have some selling points, says Cliff Lynch, principal of C.F. Lynch & Associates, a logistics consulting firm. "[S]maller cities often offer lower land and building prices, tax incentives, and better labor pools [than large metropolitan areas]. And carriers will respond to service requirements if there is enough volume involved."
the new hot spots
If you want to attract DC business to your area, it's no longer enough to be business friendly. Now, you have to be RFID friendly as well.
With the RFID revolution well under way, economic development agencies are actively pitching their regions' technological capabilities in hopes of attracting RFID-enabled DC operations. In fact, two of the more aggressive promoters—North Texas and North London (yes, in England)—took the unusual step of setting up exhibits at the RFID World conference and exhibition in Dallas earlier this year.
Officials from the North Texas region have branded the Dallas/Fort Worth area as an RFID Hub, and not without cause. The Dallas/Fort Worth region, where both Wal-Mart and Target carried out their initial RFID deployments, has become something of a hotbed for RFID activity. Today, the area is home to companies specializing in all facets of RFID, including chip makers, hardware companies, software developers, and consultants offering RFID implementation and integration services, according to the Metroplex Technology Business Council.
Meanwhile, the North England Inward Investment Agency (NEIIA) is out promoting the ready availability of RFID expertise in North London—an area that includes Manchester, Newcastle, Liverpool, Leeds and Sheffield. The region is home to the University of Hull's Logistics Institute, whose staff members have vast experience with RFID implementations, says David Allison, NEIIA's chairman. That resource alone, he says, makes North London the ideal base for RFID-enabled companies looking to penetrate the European market.
Not to be outdone, economic development officials from the Atlanta area are also promoting their region's RFID capabilities. While other parts of the nation are experiencing a shortage of RFID expertise, Atlanta has no such problems, they claim. Atlanta's hometown university, Georgia Tech, produces more RFID engineers than any other school in the country.
Won't you be my neighbor?
Ironically, it wasn't so long ago that communities actively worked to keep distribution centers out. The prevailing opinion was that DCs made bad neighbors, the kind that attracted big trucks that would clog local roads and foul the air. A DC might bring a few jobs to the area, but not enough to outweigh the inconveniences. "There was a time eight to 10 years ago that most ... regions ... did not want distribution because it took up a lot of land, and communities didn't feel like they got enough jobs to compensate for the lost land," says Gil Mayfield, vice president of distribution center services for real estate developer Carter and Burgess.
The tide of public opinion has turned, says Mayfield. Nowadays, instead of pulling up the welcome mats, many regions are actively courting DCs. No one brings up air quality issues anymore, he says. People have come to realize that DCs, which are typically situated near interstate highways, usually have little impact on local traffic. And for communities desperately seeking to replace lost manufacturing jobs, they represent new hope.
Take Midlink Business Park, for example. Located in Kalamazoo, Mich., this multi-tenant business park occupies a sprawling site that was once home to a General Motors stamping plant. In its heyday, the plant employed 4,500 workers. But in 1999, GM shuttered the facility.
The property was quickly snapped up by a real estate investment firm that recognized its potential as a distribution hub. What attracted the investor's attention were the site's existing rail lines and its strategic location. Kalamazoo is centrally located halfway between Chicago and Detroit, which makes it a more viable logistics hub than Chicago or St. Louis, according to Midland executives.
Before it opened the business park last year, the investment firm completely redeveloped and re-branded the property as a distribution complex. "Generations of families had worked here, so a lot of people had bad feelings about GM leaving," says David Smith, Midlink's president. "It became important to us to emphasize that this is not a GM facility anymore—it's a new day, with a new world business model—distribution." Today, four companies are using the site for distribution, and Midlink hopes to add more.
Let's make a deal
If Midlink's challenge has been to erase the site's associations with the old GM plant, Anchorage's struggle will be educating the public. "There are so many misconceptions about Anchorage," says Bob Poe, head of the Anchorage Economic Development Corp. "Geography teachers have always presented Alaska as being a little bigger than Hawaii and located in a box [on a map] off Baja California. But that's not the case. A lot of people don't realize you can get to London, Tokyo and New York from Anchorage in about the same amount of time."
In fact, Anchorage is nine hours away (by jet) from 95 percent of the industrialized world, making it an ideal gateway to international locations, says Poe. Air carriers have already discovered this. FedEx and Northwest Airlines have established sorting centers in Anchorage for processing Asia-bound cargo, and other carriers use it as a fueling and maintenance stop. Now the challenge will be to attract other types of distribution business.
To help draw that business, Anchorage is offering attractive incentive packages. And it's by no means alone. Virtually every economic development bureau—from Topeka and Kalamazoo to Alabama's Port of Huntsville and Seguin, Texas—stands ready to offer a variety of enticements if that's what it takes to seal the deal.
Some offer free land. Topeka, for example, gave Target 143 acres of land (valued at $1.6 million) as an inducement to build a 1.4 millionsquare-foot DC in the region.
Others offer hard cash. Officials in Seguin, Texas, a community located 35 miles east of San Antonio along I-10, will give $6,000 to new or expanding companies for each permanent job created. "Seguin officials take a direct cash-on-the-barrelhead approach to economic development," says Ramón Lozano, executive director of the Seguin Economic Development Corp. "If you can offer grants up front for hard costs, it makes it a lot easier to market your community."
Location, location, location
Though economic development agencies like to think otherwise, the reality is that companies rarely choose a specific region based on incentives. "We generally see incentives as being third or fourth on the [priority] list," says Mayfield. "First, the transportation, labor, and construction cost aspects have to be right."
It's more common for incentives to come into play after a company has settled on a region and is deciding among two or three finalists within that region. That was the case when recreation equipment retailer REI began searching for a site where it could build a new DC that would serve the East Coast. After looking at 80 sites in an area that stretched roughly from Tennessee to New Jersey, REI narrowed its search to 20 sites within a 200mile radius of Bedford, Pa.
At that point, the bidding wars began. "Within that Mid-Atlantic region, there was certainly some stiff competition," remarks Dave Presley, REI's vice president of distribution and logistics.
Among the bidders was Bedford County Business Park, which eventually emerged the winner. Bedford County offered REI both tax abatements and training allocations, though the retailer is quick to point out that other factors also entered into its decision. For example, Bedford County had already cleared the land, completed the environmental studies and taken care of infrastructure improvements like water support systems for the 39-acre parcel, which saved REI time and money.
And perhaps more to the point, the Bedford County Business Park lies in close proximity to the general transit corridor that REI had determined was best for its distribution needs. As appealing as the give-aways may be, says Presley, ultimately it's location that matters. "I can't stress enough the importance of considering your current customer and vendor base, and your plans for inbound logistics," he says. "All of that has to come together to define the region where your DC needs to be."
get ready for the pitch(es)
If you want to attract DC business to your area, it's no longer enough to be business friendly. Now, you have to be RFID friendly as well.
Starting a site search? It won't be long before economic development agencies are lining up to pitch you on their regions' attractions. Here are some of the locations you're likely to hear from:
Atlanta
Even road congestion hasn't stopped this region from booming. Atlanta, which aims to become the Silicon Valley of logistics, has benefited from the southward migration of the U.S. population, particularly to Florida, and the growing popularity of the Port of Savannah. DelMonte, PepsiCo, Solo Cup and Staples have all announced their intent to open DCs in Atlanta, which has become the nation's fourth largest center of transportation and logistics employment.
Columbus
Logistics has become big business for Columbus, employing nearly 40,000 people and contributing $2.6 billion to the local economy each year. And it's about to get bigger. The new Rickenbacker Intermodal Facility offers more than 20 million square feet of space for logistics operations, and a new 580,000-square-foot stateof-the-art DC is nearly complete. Columbus also stands to gain from the development of the Heartland Corridor, a series of intermodal projects stretching from Norfolk, Va., to Columbus.
Southern California (Inland Empire)
With its (relatively) affordable land and growing base of skilled workers, California's Inland Empire has become something of a distribution mecca. But its biggest asset is perhaps its location. The Inland Empire lies about 37 miles inland from the Pacific Ocean and east of Los Angeles. Every truck or rail shipment traveling from Southern California to points north or east (say, Las Vegas, Phoenix or Denver) passes through the area. Companies that have built DCs within the region include Target, Wal-Mart, Kohls, Home Depot and Walgreens.
Seguin, Texas
Situated 35 miles east of San Antonio along I-10 in central Texas, Seguin is banking on its strategic location to draw distribution business. Once construction of state highway 130 is completed, truckers will be able to avoid the congested I-35 by hopping onto 130 just north of Austin and heading south to Seguin, which serves as the interchange between 130 and I-10. But Seguin is not leaving anything to chance. It also offers a variety of incentives, from rent subsidies and tax abatements to loan assistance and grants.
Topeka, Kansas
Boasting a central location and proximity to major highways like I-70, I-470 and U.S. 75, Topeka hopes to become a major center for distribution. And because it's only an hour away from Kansas City, Topeka offers easy access to intermodal transportation as well. Retailers have begun to take notice. Payless ShoeSource and Ritz Camera/Boater's World have already opened national DCs here.
Anchorage, Alaska
Dubbed the "Crossroads of the World," Anchorage is second only to Memphis in the amount of landed cargo weight in the United States. Because Anchorage is just nine hours away (by jet) from most of the industrial world, boosters are touting it as the ideal location from which to distribute high-value and time-sensitive products or parts to Europe and Asia. In hopes of attracting more distribution and logistics business to the region, Anchorage has awarded a $150,000 grant to Commodity Forwarders Inc. for the development of a global logistics facility.
The New York-based industrial artificial intelligence (AI) provider Augury has raised $75 million for its process optimization tools for manufacturers, in a deal that values the company at more than $1 billion, the firm said today.
According to Augury, its goal is deliver a new generation of AI solutions that provide the accuracy and reliability manufacturers need to make AI a trusted partner in every phase of the manufacturing process.
The “series F” venture capital round was led by Lightrock, with participation from several of Augury’s existing investors; Insight Partners, Eclipse, and Qumra Capital as well as Schneider Electric Ventures and Qualcomm Ventures. In addition to securing the new funding, Augury also said it has added Elan Greenberg as Chief Operating Officer.
“Augury is at the forefront of digitalizing equipment maintenance with AI-driven solutions that enhance cost efficiency, sustainability performance, and energy savings,” Ashish (Ash) Puri, Partner at Lightrock, said in a release. “Their predictive maintenance technology, boasting 99.9% failure detection accuracy and a 5-20x ROI when deployed at scale, significantly reduces downtime and energy consumption for its blue-chip clients globally, offering a compelling value proposition.”
The money supports the firm’s approach of "Hybrid Autonomous Mobile Robotics (Hybrid AMRs)," which integrate the intelligence of "Autonomous Mobile Robots (AMRs)" with the precision and structure of "Automated Guided Vehicles (AGVs)."
According to Anscer, it supports the acceleration to Industry 4.0 by ensuring that its autonomous solutions seamlessly integrate with customers’ existing infrastructures to help transform material handling and warehouse automation.
Leading the new U.S. office will be Mark Messina, who was named this week as Anscer’s Managing Director & CEO, Americas. He has been tasked with leading the firm’s expansion by bringing its automation solutions to industries such as manufacturing, logistics, retail, food & beverage, and third-party logistics (3PL).
Supply chains continue to deal with a growing volume of returns following the holiday peak season, and 2024 was no exception. Recent survey data from product information management technology company Akeneo showed that 65% of shoppers made holiday returns this year, with most reporting that their experience played a large role in their reason for doing so.
The survey—which included information from more than 1,000 U.S. consumers gathered in January—provides insight into the main reasons consumers return products, generational differences in return and online shopping behaviors, and the steadily growing influence that sustainability has on consumers.
Among the results, 62% of consumers said that having more accurate product information upfront would reduce their likelihood of making a return, and 59% said they had made a return specifically because the online product description was misleading or inaccurate.
And when it comes to making those returns, 65% of respondents said they would prefer to return in-store, if possible, followed by 22% who said they prefer to ship products back.
“This indicates that consumers are gravitating toward the most sustainable option by reducing additional shipping,” the survey authors said in a statement announcing the findings, adding that 68% of respondents said they are aware of the environmental impact of returns, and 39% said the environmental impact factors into their decision to make a return or exchange.
The authors also said that investing in the product experience and providing reliable product data can help brands reduce returns, increase loyalty, and provide the best customer experience possible alongside profitability.
When asked what products they return the most, 60% of respondents said clothing items. Sizing issues were the number one reason for those returns (58%) followed by conflicting or lack of customer reviews (35%). In addition, 34% cited misleading product images and 29% pointed to inaccurate product information online as reasons for returning items.
More than 60% of respondents said that having more reliable information would reduce the likelihood of making a return.
“Whether customers are shopping directly from a brand website or on the hundreds of e-commerce marketplaces available today [such as Amazon, Walmart, etc.] the product experience must remain consistent, complete and accurate to instill brand trust and loyalty,” the authors said.
When you get the chance to automate your distribution center, take it.
That's exactly what leaders at interior design house
Thibaut Design did when they relocated operations from two New Jersey distribution centers (DCs) into a single facility in Charlotte, North Carolina, in 2019. Moving to an "empty shell of a building," as Thibaut's Michael Fechter describes it, was the perfect time to switch from a manual picking system to an automated one—in this case, one that would be driven by voice-directed technology.
"We were 100% paper-based picking in New Jersey," Fechter, the company's vice president of distribution and technology, explained in a
case study published by Voxware last year. "We knew there was a need for automation, and when we moved to Charlotte, we wanted to implement that technology."
Fechter cites Voxware's promise of simple and easy integration, configuration, use, and training as some of the key reasons Thibaut's leaders chose the system. Since implementing the voice technology, the company has streamlined its fulfillment process and can onboard and cross-train warehouse employees in a fraction of the time it used to take back in New Jersey.
And the results speak for themselves.
"We've seen incredible gains [from a] productivity standpoint," Fechter reports. "A 50% increase from pre-implementation to today."
THE NEED FOR SPEED
Thibaut was founded in 1886 and is the oldest operating wallpaper company in the United States, according to Fechter. The company works with a global network of designers, shipping samples of wallpaper and fabrics around the world.
For the design house's warehouse associates, picking, packing, and shipping thousands of samples every day was a cumbersome, labor-intensive process—and one that was prone to inaccuracy. With its paper-based picking system, mispicks were common—Fechter cites a 2% to 5% mispick rate—which necessitated stationing an extra associate at each pack station to check that orders were accurate before they left the facility.
All that has changed since implementing Voxware's Voice Management Suite (VMS) at the Charlotte DC. The system automates the workflow and guides associates through the picking process via a headset, using voice commands. The hands-free, eyes-free solution allows workers to focus on locating and selecting the right item, with no paper-based lists to check or written instructions to follow.
Thibaut also uses the tech provider's analytics tool, VoxPilot, to monitor work progress, check orders, and keep track of incoming work—managers can see what orders are open, what's in process, and what's completed for the day, for example. And it uses VoxTempo, the system's natural language voice recognition (NLVR) solution, to streamline training. The intuitive app whittles training time down to minutes and gets associates up and working fast—and Thibaut hitting minimum productivity targets within hours, according to Fechter.
EXPECTED RESULTS REALIZED
Key benefits of the project include a reduction in mispicks—which have dropped to zero—and the elimination of those extra quality-control measures Thibaut needed in the New Jersey DCs.
"We've gotten to the point where we don't even measure mispicks today—because there are none," Fechter said in the case study. "Having an extra person at a pack station to [check] every order before we pack [it]—that's been eliminated. Not only is the pick right the first time, but [the order] also gets packed and shipped faster than ever before."
The system has increased inventory accuracy as well. According to Fechter, it's now "well over 99.9%."
IT projects can be daunting, especially when the project involves upgrading a warehouse management system (WMS) to support an expansive network of warehousing and logistics facilities. Global third-party logistics service provider (3PL) CJ Logistics experienced this first-hand recently, embarking on a WMS selection process that would both upgrade performance and enhance security for its U.S. business network.
The company was operating on three different platforms across more than 35 warehouse facilities and wanted to pare that down to help standardize operations, optimize costs, and make it easier to scale the business, according to CIO Sean Moore.
Moore and his team started the WMS selection process in late 2023, working with supply chain consulting firm Alpine Supply Chain Solutions to identify challenges, needs, and goals, and then to select and implement the new WMS. Roughly a year later, the 3PL was up and running on a system from Körber Supply Chain—and planning for growth.
SECURING A NEW SOLUTION
Leaders from both companies explain that a robust WMS is crucial for a 3PL's success, as it acts as a centralized platform that allows seamless coordination of activities such as inventory management, order fulfillment, and transportation planning. The right solution allows the company to optimize warehouse operations by automating tasks, managing inventory levels, and ensuring efficient space utilization while helping to boost order processing volumes, reduce errors, and cut operational costs.
CJ Logistics had another key criterion: ensuring data security for its wide and varied array of clients, many of whom rely on the 3PL to fill e-commerce orders for consumers. Those clients wanted assurance that consumers' personally identifying information—including names, addresses, and phone numbers—was protected against cybersecurity breeches when flowing through the 3PL's system. For CJ Logistics, that meant finding a WMS provider whose software was certified to the appropriate security standards.
"That's becoming [an assurance] that our customers want to see," Moore explains, adding that many customers wanted to know that CJ Logistics' systems were SOC 2 compliant, meaning they had met a standard developed by the American Institute of CPAs for protecting sensitive customer data from unauthorized access, security incidents, and other vulnerabilities. "Everybody wants that level of security. So you want to make sure the system is secure … and not susceptible to ransomware.
"It was a critical requirement for us."
That security requirement was a key consideration during all phases of the WMS selection process, according to Michael Wohlwend, managing principal at Alpine Supply Chain Solutions.
"It was in the RFP [request for proposal], then in demo, [and] then once we got to the vendor of choice, we had a deep-dive discovery call to understand what [security] they have in place and their plan moving forward," he explains.
Ultimately, CJ Logistics implemented Körber's Warehouse Advantage, a cloud-based system designed for multiclient operations that supports all of the 3PL's needs, including its security requirements.
GOING LIVE
When it came time to implement the software, Moore and his team chose to start with a brand-new cold chain facility that the 3PL was building in Gainesville, Georgia. The 270,000-square-foot facility opened this past November and immediately went live running on the Körber WMS.
Moore and Wohlwend explain that both the nature of the cold chain business and the greenfield construction made the facility the perfect place to launch the new software: CJ Logistics would be adding customers at a staggered rate, expanding its cold storage presence in the Southeast and capitalizing on the location's proximity to major highways and railways. The facility is also adjacent to the future Northeast Georgia Inland Port, which will provide a direct link to the Port of Savannah.
"We signed a 15-year lease for the building," Moore says. "When you sign a long-term lease … you want your future-state software in place. That was one of the key [reasons] we started there.
"Also, this facility was going to bring on one customer after another at a metered rate. So [there was] some risk reduction as well."
Wohlwend adds: "The facility plus risk reduction plus the new business [element]—all made it a good starting point."
The early benefits of the WMS include ease of use and easy onboarding of clients, according to Moore, who says the plan is to convert additional CJ Logistics facilities to the new system in 2025.
"The software is very easy to use … our employees are saying they really like the user interface and that you can find information very easily," Moore says, touting the partnership with Alpine and Körber as key to making the project a success. "We are on deck to add at least four facilities at a minimum [this year]."