Peter Bradley is an award-winning career journalist with more than three decades of experience in both newspapers and national business magazines. His credentials include seven years as the transportation and supply chain editor at Purchasing Magazine and six years as the chief editor of Logistics Management.
Every day, giant container ships chug into the nation's ports and disgorge their contents: 20-foot boxes, 40-foot boxes and 45-foot boxes packed with mer- chandise bound for every corner of the nation. Once unloaded, those containers are swiftly transferred to trains or trucks, which whisk them off to destinations across town and across the country.
At least that's how it's supposed to work. In recent years, things haven't always worked out that way. Freight volumes have exploded over the decades, putting severe pressure on the aging transportation infrastructure. As a result, it's become all too common for intermodal freight to encounter backups and delays at the ports, on the highways and at intermodal terminals. "Our highways, waterways, railroads and aviation networks are simply not keeping up with ordinary demands," says Mike Eskew, chairman of UPS.
Lately, the rails have become a particular concern. Thanks to an upsurge in imports, the railroads are handling more intermodal containers today than at any time in their history. But they're not doing it well. Average train speeds have dropped, and service levels have slipped, prompting public criticism from some of their biggest customers. In recent months, both Scott Davis, chief financial officer of UPS, and Bill Zollars, chairman of YRC Worldwide, have assailed the railroads' poor record of on-time performance. And in April, UPS, the rails' biggest customer, announced that it had reluctantly begun shifting some of its freight from the rails back to the already congested highways.
An Interstate on steel? The looming infrastructure crisis has generated more discussion than solutions to date. But one long-time railroad executive, regulator and now academic observer has come up with a compelling answer to the problem. His vision? He calls it Interstate II. As he sees it, Interstate II would be a 21st century parallel to the Interstate Highway System developed in the 1950s and 1960s, with one important difference. The system he envisions would be based not on pavement, but on steel rails.
Who is this visionary? He's Gilbert Carmichael—known to most of his colleagues as Gil. Carmichael is one of the founders and senior chairman of the Intermodal Transportation Institute at the University of Denver. Appointed by President Ford to the National Transportation Study Committee, he served as chairman of the National Highway Safety Advisory Committee from 1973 to 1976. In 1997, he chaired the North American Intermodal Summit, which brought together highranking transportation officials from the United States, Canada, and Mexico to discuss intermodal policy. In 1990, he received the Founder's Gold Medal Award from the Pan American Railway Congress for a paper he wrote on the role of rail transportation in the 21st century.
In Carmichael's view, high-speed rail isn't just the best answer. It's the only answer. The railroads' current problems notwithstanding, rail represents the nation's sole hope for handling huge volumes of freight. "There is no way highway capacity can increase 2 to 3 percent a year for the next 20 years," he says. "No matter how many billions of dollars we spend, we cannot increase capacity by more than 1 or 2 percent." In contrast, he contends, railroads could double their capacity in that time.
Carmichael believes the technology for creating a highspeed train network is already available. He points to the high-speed passenger rail systems in Europe as an example of what might be. If the United States is willing to invest in the necessary infrastructure, he says, we could be seeing freight trains running at 80 miles per hour (and being passed by passenger trains streaking by at 120 miles per hour) before long.
The future is now
In fact, Carmichael argues that the development of a speedy and reliable rail system is already under way. "It's started," he says. Railroads are already making huge investments in their own systems.
As evidence, he points to the Alameda Corridor, a freight rail "expressway" for containers moving to and from the ports of Los Angeles and Long Beach. He also cites the Burlington Northern Santa Fe's investment in double track from Los Angeles to Chicago, and a joint venture between the Norfolk Southern and the Kansas City Southern to increase capacity on KCS's Meridian Speedway, a major east-west link in the rail network.
Carmichael also foresees the continued development of large multi-tenant distribution complexes with on-site access to road, rail and in some cases, ocean and air connections.
"New intermodal yards are becoming industrial parks, where trains and trucks swap containers and where companies are building distribution centers," he says. For example, early this year, CSX Corp. announced that it intended to build a 1,250-acre integrated logistics center in Winter Haven, Fla., which it describes as a truck, rail and warehousing hub and intermodal transfer facility. And the Wall Street Journal has reported on a similar development in tiny Rochelle, Ill., where Target, Lowe's and toy-maker RC2 Corp. are all building large DCs in close proximity to the Union Pacific's four-year- old Global III intermodal transfer yard.
Workin' on the railroads
Right now, the railroads are funding these capital projects on their own. But Carmichael would like to see the government step in and encourage them to continue investing. "I just hope that we come up with incentives, like tax-exempt bonds," he says.
Providing those incentives would be good for the nation, not just for the railroad industry, he argues. Railroads, which are easily the most fuel efficient of all the transport modes, can move freight nine times farther than a truck can on the same amount of fuel. With diesel fuel prices closing in on $3 a gallon, he believes it's in the national interest to improve rail performance. "The railroads are just so damned fuel efficient," he says. "And if oil goes to $100 a barrel, they can electrify if they want to."
But incentives alone won't be enough. The long-term development of an intermodal network depends on changing the way transportation executives and policy makers think about transportation issues, Carmichael says. "The old highway lobby hasn't begun to think intermodally yet," he says. "Even congressional committees are still structured by mode. The mindset is just not there yet to do these new intermodal facilities." Despite his Republican roots, he admits to frustration with the current administration. "They do not have a transportation program at all," he laments. He believes leadership on the issue is more likely to emerge from state governments.
Despite the obstacles, Carmichael remains optimistic about Interstate II's prospects. "I may be a little bit Pollyannaish, but with oil at $70 a barrel, we have to have the railroads as part of the solution," he says. "If we can hook rail and highway together, we can make an ethical transportation system, one that's both fuel efficient and environmentally sound. I'm talking about a whole new, safer and more secure transportation system. If we do it just right, the container will become a warehouse in motion."
Congestion on U.S. highways is costing the trucking industry big, according to research from the American Transportation Research Institute (ATRI), released today.
The group found that traffic congestion on U.S. highways added $108.8 billion in costs to the trucking industry in 2022, a record high. The information comes from ATRI’s Cost of Congestion study, which is part of the organization’s ongoing highway performance measurement research.
Total hours of congestion fell slightly compared to 2021 due to softening freight market conditions, but the cost of operating a truck increased at a much higher rate, according to the research. As a result, the overall cost of congestion increased by 15% year-over-year—a level equivalent to more than 430,000 commercial truck drivers sitting idle for one work year and an average cost of $7,588 for every registered combination truck.
The analysis also identified metropolitan delays and related impacts, showing that the top 10 most-congested states each experienced added costs of more than $8 billion. That list was led by Texas, at $9.17 billion in added costs; California, at $8.77 billion; and Florida, $8.44 billion. Rounding out the top 10 list were New York, Georgia, New Jersey, Illinois, Pennsylvania, Louisiana, and Tennessee. Combined, the top 10 states account for more than half of the trucking industry’s congestion costs nationwide—52%, according to the research.
The metro areas with the highest congestion costs include New York City, $6.68 billion; Miami, $3.2 billion; and Chicago, $3.14 billion.
ATRI’s analysis also found that the trucking industry wasted more than 6.4 billion gallons of diesel fuel in 2022 due to congestion, resulting in additional fuel costs of $32.1 billion.
ATRI used a combination of data sources, including its truck GPS database and Operational Costs study benchmarks, to calculate the impacts of trucking delays on major U.S. roadways.
There’s a photo from 1971 that John Kent, professor of supply chain management at the University of Arkansas, likes to show. It’s of a shaggy-haired 18-year-old named Glenn Cowan grinning at three-time world table tennis champion Zhuang Zedong, while holding a silk tapestry Zhuang had just given him. Cowan was a member of the U.S. table tennis team who participated in the 1971 World Table Tennis Championships in Nagoya, Japan. Story has it that one morning, he overslept and missed his bus to the tournament and had to hitch a ride with the Chinese national team and met and connected with Zhuang.
Cowan and Zhuang’s interaction led to an invitation for the U.S. team to visit China. At the time, the two countries were just beginning to emerge from a 20-year period of decidedly frosty relations, strict travel bans, and trade restrictions. The highly publicized trip signaled a willingness on both sides to renew relations and launched the term “pingpong diplomacy.”
Kent, who is a senior fellow at the George H. W. Bush Foundation for U.S.-China Relations, believes the photograph is a good reminder that some 50-odd years ago, the economies of the United States and China were not as tightly interwoven as they are today. At the time, the Nixon administration was looking to form closer political and economic ties between the two countries in hopes of reducing chances of future conflict (and to weaken alliances among Communist countries).
The signals coming out of Washington and Beijing are now, of course, much different than they were in the early 1970s. Instead of advocating for better relations, political rhetoric focuses on the need for the U.S. to “decouple” from China. Both Republicans and Democrats have warned that the U.S. economy is too dependent on goods manufactured in China. They see this dependency as a threat to economic strength, American jobs, supply chain resiliency, and national security.
Supply chain professionals, however, know that extricating ourselves from our reliance on Chinese manufacturing is easier said than done. Many pundits push for a “China + 1” strategy, where companies diversify their manufacturing and sourcing options beyond China. But in reality, that “plus one” is often a Chinese company operating in a different country or a non-Chinese manufacturer that is still heavily dependent on material or subcomponents made in China.
This is the problem when supply chain decisions are made on a global scale without input from supply chain professionals. In an article in the Arkansas Democrat-Gazette, Kent argues that, “The discussions on supply chains mainly take place between government officials who typically bring many other competing issues and agendas to the table. Corporate entities—the individuals and companies directly impacted by supply chains—tend to be under-represented in the conversation.”
Kent is a proponent of what he calls “supply chain diplomacy,” where experts from academia and industry from the U.S. and China work collaboratively to create better, more efficient global supply chains. Take, for example, the “Peace Beans” project that Kent is involved with. This project, jointly formed by Zhejiang University and the Bush China Foundation, proposes balancing supply chains by exporting soybeans from Arkansas to tofu producers in China’s Yunnan province, and, in return, importing coffee beans grown in Yunnan to coffee roasters in Arkansas. Kent believes the operation could even use the same transportation equipment.
The benefits of working collaboratively—instead of continuing to build friction in the supply chain through tariffs and adversarial relationships—are numerous, according to Kent and his colleagues. They believe it would be much better if the two major world economies worked together on issues like global inflation, climate change, and artificial intelligence.
And such relations could play a significant role in strengthening world peace, particularly in light of ongoing tensions over Taiwan. Because, as Kent writes, “The 19th-century idea that ‘When goods don’t cross borders, soldiers will’ is as true today as ever. Perhaps more so.”
Hyster-Yale Materials Handling today announced its plans to fulfill the domestic manufacturing requirements of the Build America, Buy America (BABA) Act for certain portions of its lineup of forklift trucks and container handling equipment.
That means the Greenville, North Carolina-based company now plans to expand its existing American manufacturing with a targeted set of high-capacity models, including electric options, that align with the needs of infrastructure projects subject to BABA requirements. The company’s plans include determining the optimal production location in the United States, strategically expanding sourcing agreements to meet local material requirements, and further developing electric power options for high-capacity equipment.
As a part of the 2021 Infrastructure Investment and Jobs Act, the BABA Act aims to increase the use of American-made materials in federally funded infrastructure projects across the U.S., Hyster-Yale says. It was enacted as part of a broader effort to boost domestic manufacturing and economic growth, and mandates that federal dollars allocated to infrastructure – such as roads, bridges, ports and public transit systems – must prioritize materials produced in the USA, including critical items like steel, iron and various construction materials.
Hyster-Yale’s footprint in the U.S. is spread across 10 locations, including three manufacturing facilities.
“Our leadership is fully invested in meeting the needs of businesses that require BABA-compliant material handling solutions,” Tony Salgado, Hyster-Yale’s chief operating officer, said in a release. “We are working to partner with our key domestic suppliers, as well as identifying how best to leverage our own American manufacturing footprint to deliver a competitive solution for our customers and stakeholders. But beyond mere compliance, and in line with the many areas of our business where we are evolving to better support our customers, our commitment remains steadfast. We are dedicated to delivering industry-leading standards in design, durability and performance — qualities that have become synonymous with our brands worldwide and that our customers have come to rely on and expect.”
In a separate move, the U.S. Environmental Protection Agency (EPA) also gave its approval for the state to advance its Heavy-Duty Omnibus Rule, which is crafted to significantly reduce smog-forming nitrogen oxide (NOx) emissions from new heavy-duty, diesel-powered trucks.
Both rules are intended to deliver health benefits to California citizens affected by vehicle pollution, according to the environmental group Earthjustice. If the state gets federal approval for the final steps to become law, the rules mean that cars on the road in California will largely be zero-emissions a generation from now in the 2050s, accounting for the average vehicle lifespan of vehicles with internal combustion engine (ICE) power sold before that 2035 date.
“This might read like checking a bureaucratic box, but EPA’s approval is a critical step forward in protecting our lungs from pollution and our wallets from the expenses of combustion fuels,” Paul Cort, director of Earthjustice’s Right To Zero campaign, said in a release. “The gradual shift in car sales to zero-emissions models will cut smog and household costs while growing California’s clean energy workforce. Cutting truck pollution will help clear our skies of smog. EPA should now approve the remaining authorization requests from California to allow the state to clean its air and protect its residents.”
However, the truck drivers' industry group Owner-Operator Independent Drivers Association (OOIDA) pushed back against the federal decision allowing the Omnibus Low-NOx rule to advance. "The Omnibus Low-NOx waiver for California calls into question the policymaking process under the Biden administration's EPA. Purposefully injecting uncertainty into a $588 billion American industry is bad for our economy and makes no meaningful progress towards purported environmental goals," (OOIDA) President Todd Spencer said in a release. "EPA's credibility outside of radical environmental circles would have been better served by working with regulated industries rather than ramming through last-minute special interest favors. We look forward to working with the Trump administration's EPA in good faith towards achievable environmental outcomes.”
Editor's note:This article was revised on December 18 to add reaction from OOIDA.
A Canadian startup that provides AI-powered logistics solutions has gained $5.5 million in seed funding to support its concept of creating a digital platform for global trade, according to Toronto-based Starboard.
The round was led by Eclipse, with participation from previous backers Garuda Ventures and Everywhere Ventures. The firm says it will use its new backing to expand its engineering team in Toronto and accelerate its AI-driven product development to simplify supply chain complexities.
According to Starboard, the logistics industry is under immense pressure to adapt to the growing complexity of global trade, which has hit recent hurdles such as the strike at U.S. east and gulf coast ports. That situation calls for innovative solutions to streamline operations and reduce costs for operators.
As a potential solution, Starboard offers its flagship product, which it defines as an AI-based transportation management system (TMS) and rate management system that helps mid-sized freight forwarders operate more efficiently and win more business. More broadly, Starboard says it is building the virtual infrastructure for global trade, allowing freight companies to leverage AI and machine learning to optimize operations such as processing shipments in real time, reconciling invoices, and following up on payments.
"This investment is a pivotal step in our mission to unlock the power of AI for our customers," said Sumeet Trehan, Co-Founder and CEO of Starboard. "Global trade has long been plagued by inefficiencies that drive up costs and reduce competitiveness. Our platform is designed to empower SMB freight forwarders—the backbone of more than $20 trillion in global trade and $1 trillion in logistics spend—with the tools they need to thrive in this complex ecosystem."